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       #Post#: 51009--------------------------------------------------
       Saving a 109 2a SW
   DIR By: Lo-Fi
       Date: February 19, 2017, 6:11 pm
       ---------------------------------------------------------
       Hello all!
       As some of you may have seen, a 2a project was recently offered
       in the for sale section, which I shamelessly jumped on as I've
       been waiting patiently for the right thing to come along. Went
       to see it this morning, and whilst it needs some some work, It's
       decidedly achievable. I know, I know,  wthless, but I was so
       excited at the project I forgot to take any...   btnghd They'll
       follow when I go to get it rolling/collect. This will serve as a
       build thread once I get to work. Plan is to do a rolling
       restoration over the next couple of years, but she'll be put to
       use lugging the odd water carrier around the yard, pulling the
       harrow round the menage and towing the odd farrier out of the
       ditch until she's ready for MOT day. Not going for concourse
       shiny DBG restoration - more of a sensitive rebuild back to the
       lovely working machine it was made to be and can be enjoyed as.
       A lot of work to be done.
       I haven't really got round the chassis in detail, but the front
       looks OK, the rear a little suspect. Will need a new rear
       crossmember at least, if not some chunks of rail letting in. The
       bulkhead is the worst bit - there's not much left of it - and
       I'll need some help from knowledgeable folks here, if I may:
       It's a 2.6L model (did I forget to mention that?  wdesmle ),
       which I believe have different tunnel/bulkhead? I've done a
       little research, but not come up with anything very definitive.
       I've already sourced a slightly rotten but unmolested 2a 4
       cylinder bulkhead, so I'm wondering which pieces I'll have to
       carefully preserve from the tunnel area on the six cylinder
       bulkhead to let into the other one along with the usual
       footwells and pillars? Any guidance or a nudge in the right
       direction welcome!
       On the subject of the straight six... I've read a few threads
       here and there. I understand they're cracking engines when
       running well (if a little heavy on fuel, which I could care less
       about). It would seem sacrilegious to deprive her of an unusual
       factory fit engine, so that's what she's going to be sticking
       with. Anyone got anything helpful hiding in their bookmarks
       about the straight six? Parts supply, discussion, teardown,
       workshop manual... Anything would be useful. I might pop a 2.25
       in temporarily if I can find one cheap just to get her going
       while I do a proper job on the six if it needs it. Just hoping
       the sump isn't full of water and it's a wreck! I've got a good 4
       cylinder box hiding in the garage that can be popped in to
       enable this - I understand the bellhousing is different on the 6
       pot box.
       Steering box is.... crunchy. Luckily I have a good spare, along
       with axles and many other bits from long years of hording for
       this occasion. I didn't even bother to try and inspect the
       swivels or axles closely. One thing that concerns me are the
       sills. They're rotten. Can someone save me hours of research
       trying to find unobtainium... Are they available anywhere? Are
       they the same section as the normal ones, just longer?
       Really looking forward to getting stuck into this :) More to
       follow after initial tinkering. Very glad I passed my B+E test
       last year so I can get it home! Sadly, the local place with a
       lovely winch equipped beavertail is no more, though.
       Cheers
       Ian
       #Post#: 51011--------------------------------------------------
       Re: Saving a 109 2a SW
   DIR By: Zuma
       Date: February 19, 2017, 10:54 pm
       ---------------------------------------------------------
       Well done on taking on what looks like an epic project. Looking
       forward to seeing the pics. Can't help you on the 6 pot versus 4
       pot bulkhead as all my Landies have been 4 pots except for a
       guvnor's 6 pot 109 that we used to haul the Harold the
       crocodile's trailer. I do now that they burn exhaust valves if
       not looked after. As we found out........
       #Post#: 51014--------------------------------------------------
       Re: Saving a 109 2a SW
   DIR By: Lo-Fi
       Date: February 20, 2017, 4:24 am
       ---------------------------------------------------------
       Harold the crocodile's trailer may need explaining! ;) I've read
       about the exhaust valves - and idea what makes them burn out?
       Thanks, it's certainly a project...
       #Post#: 51015--------------------------------------------------
       Re: Saving a 109 2a SW
   DIR By: Gossamer
       Date: February 20, 2017, 5:46 am
       ---------------------------------------------------------
       Good luck with the project, please post lots of pictures.
       #Post#: 51016--------------------------------------------------
       Re: Saving a 109 2a SW
   DIR By: Lo-Fi
       Date: February 20, 2017, 5:56 am
       ---------------------------------------------------------
       Cheers, and will do! Been toying with the idea of a youtube
       series too.... Maybe this is a good thing to start with.
       #Post#: 51018--------------------------------------------------
       Re: Saving a 109 2a SW
   DIR By: tobyd
       Date: February 20, 2017, 6:14 am
       ---------------------------------------------------------
       Well done on your new project.
       I have just started a similar SW with some of the same problems
       (rear cross member, sills etc)although my buklhead seems ok
       apart from the footwells.
       My car has the Westlake head on the 6 cylinder no doubt making
       future parts purchases harder to make and more expensive.
       I'm trying to upload pics but as you know it easy to forget!!
  HTML http://seriouslyseries.createaforum.com/say-hello/'69-109-sw-walter-henry/15/<br
       />
       Best of luck.
       #Post#: 51021--------------------------------------------------
       Re: Saving a 109 2a SW
   DIR By: Lo-Fi
       Date: February 20, 2017, 7:01 am
       ---------------------------------------------------------
       Cheers Toby, I remember reading your thread now. Your pics will
       certainly be helpful! Where are you based? I've no idea exactly
       what flavour of six pot mine has got yet... First job along with
       the bulkhead will be to whip the head and sump off and take a
       look, followed, no doubt, by drowning in a whole can of WD40.
       The carb is a single Stromberg, which I'm well used to
       rebuilding and tuning. They're lovely on my V8!
       By the way, a handy tip for cheap WD40 is "maintenance spray"
       from Euro Car Parts. It's about £3 a can! If you're using it by
       the bucket load, you can't go wrong. It doesn't smell as nice as
       WD, but does the job. The Pagid brake cleaner is also good and
       literally cheaper than chips.
       #Post#: 51025--------------------------------------------------
       Re: Saving a 109 2a SW
   DIR By: espacekiller
       Date: February 20, 2017, 9:56 am
       ---------------------------------------------------------
       Have a look at my MANDY thread in this section.
       6 pot bulkhead is quite different to a 4 pot, I think you might
       better starting with a 6 pot version and repairing it possibly.
       #Post#: 51026--------------------------------------------------
       Re: Saving a 109 2a SW
   DIR By: Lo-Fi
       Date: February 20, 2017, 10:05 am
       ---------------------------------------------------------
       Thank you, that's just what I'm looking for. Looking at YRM, I
       can get almost all the panels I'd need and they're not even a
       lot of money, so maybe that's the best route. I'm heading over
       there tomorrow to tinker, I'll get some pics
       #Post#: 51028--------------------------------------------------
       Re: Saving a 109 2a SW
   DIR By: Zuma
       Date: February 20, 2017, 11:57 am
       ---------------------------------------------------------
       If I remember rightly, the 6 pot is a tight fit, making the
       rearmost exhaust valves difficult to adjust so people didn't
       bother. A recipe for a bunt-out valve.
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