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       #Post#: 9923--------------------------------------------------
       New Land Rover owner.....
   DIR By: double de-crunch
       Date: April 27, 2014, 12:40 am
       ---------------------------------------------------------
       Hi Folks,
       just thought I should introduce myself....
       By trade I'm an apprentice mechanical/ electrical engineer for a
       private hospital and my passion is collecting and restoring old
       stationary engines, and the associated machinery - pumps,
       generators etc. I've always liked the look of leaf sprung Landys
       and not being able to get insurance on a van, an old Series
       seemed like the perfect vehicle for our weekends away at the
       steam rallies.
       So, last June I bought an old Series 3 knowing nothing about
       them!
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       The first problem came the next day when checking the rear diff
       oil level, just thought I'd get one more turn on the filler
       plug.... and it dropped into the diff with a plop and a
       clunk..... my introduction to Land Rover ownership!
       My Series 3 was built in 1983 and has been civilian spec all
       it's life, though she served until the early 2000's; being
       pensioned off as a farm run about. The previous owner was with
       4x4 response and during his ownership had the engine rebuilt - a
       5 bearing 2.25 petrol.
       Since I bought the vehicle I've been doing all the improvements
       I can, she needed a bit of welding to get through the MOT but
       the chassis is remarkably solid with few patches - Apart from
       the outriggers which have been cut and welded up.
       [IMG]
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       The next problem was a leaky fuel tank, easily replaced.
       [IMG]
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       I then started to look at the prop shafts, at some stage I would
       like to fit new ones but I started with the very front UJ, you
       could measure the play in 32ths of an inch rather than
       thousandths! The timing was a bit out and eventually the carb'
       gaskets relented after a slight "blowback" so they were next to
       be changed along with the timing.
       I like to try and anticipate problems, next on the list was to
       replace the ignition system, it all looked pretty ancient! The
       new parts were fitted in a day, points gaped and timing checked
       again.
       [IMG]
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       Even managed to find time for a bit "laning" which was great
       fun! There are some fantastic byways around Sussex.
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       As mentioned previously, the engine was rebuilt but the head
       bolts had obviously not been re-checked. One day I arrived at
       work with water seeping out between the head and block - the
       bolts were very loose and soon torqued up again. I took the
       opportunity to check and set valve clearances too.
       [IMG]
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       I then replaced all the coolant hoses, the jubilee clips kept
       needing another turn every so often so it was time to get it
       sorted - the water pump was also making horrible noises and
       leaking slightly. I had the lot changing in a day, not too bad a
       job but I'll take the rad' out next time.
       [IMG]
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       Now, I have serviced the Landy and regularly check oil levels,
       prop shafts and so on - but usually with the transmission brake
       on. There was some serious vibration above 50mph so I thought it
       best to investigate, with the brake off I could lift the brake
       drum a fair bit, this had resulted in knackered UJ's on the rear
       prop'. It wants a new prop' really but that will have to wait.
       I removed the prop-shaft, fitted new UJ's, stripped and rebuilt
       the speedo' drive housing along with the brake mechanism and
       re-shimmed the bearing. This seems to have done the trick. The
       drive flange nut was not even finger tight when removed!
       [IMG]
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       Now we get to some proper problems! Some previous owner had
       bodged in a CD player, I decided to investigate what the wires
       trailing around the dash actually did. Now, working with
       electrical equipment on a daily basis I should have remembered
       to disconnect the battery first - it was just my luck that the
       insulator piece on the rear of the aux' socket had been left out
       and the ring terminals for the radio feed were loose.... they
       shorted and nothing fused. "Basically" it ripped through the
       loom and caught fire.....
       [IMG]
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       I have just spent the last month and a bit replacing the Main
       and Hazard harness'. With careful planning it was a lot easier
       than I though, there were a couple of "bugs" when finished but
       it was a case of just swapping a couple of connections. Whilst
       about it, the dash was stripped and cleaned, wiper motor
       serviced and CB radio installed.
       Before:
       [IMG]
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       After:
       [IMG]
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       Still got the horn to do....
       [IMG]
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       If you want to see more of the re-wire or any of the work on my
       Landy then take a look at my Youtube Channel, "steamwally".
       With WRD off the road, I took the opportunity to change the two
       very front spring bushes, they were completely shot and the
       difference it has made is incredible - much less "crashy" over
       bumps now. I had read the horror stories about removing them,
       but it took longer to jack the vehicle up I used a tapered drift
       to ease the springs away from them when removing an installing
       the new bushes.
       [IMG]
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       After testing the electrical  bits on the drive I thought I'd go
       for a quick spin to prove it out, I got two streets away and the
       gear lever sheered off.... as the next job was to torque the
       shackle bolts I had nothing on board but a tow rope!! Luckily, a
       defender 110 driver came to my rescue and towed me home, even
       helping push the Landy back onto the drive. What a gent!
       [IMG]
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       The next day I got hold of a spare selector lever and had it
       fitted that evening after work, there is the usually synchro'
       problems with the box' so double clutching is a lot easier now -
       the lever must have been on the way out for a long time.
       [IMG]
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       Taken a few nights ago, this is how she's looking now:
       [IMG]
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       Next project is to rebuild a spare gearbox. A fellow Land Rover
       and stationary engine nut drove several hundred miles to deliver
       it to me in an old diesel 2A running on veg oil! My gearbox is
       making some funny noises so at the moment it's treated gently in
       the hope it will carry on a bit longer. I know little about
       gearbox's so stripping and rebuilding one seemed the best way to
       learn.
       [IMG]
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       And finally...... were off to an engine rally today with the
       club. Here is one of my prized old motors, 200kg of 1930's
       French iron. It's a Conord F2 for this in the know and I rebuilt
       it mechanically a couple of years ago. An old Landy is the
       perfect vehicle for the job and it's great rattling off to the
       rallies for a weekend enjoying "playing engines", plenty of real
       ale and sunshine (hopefully!)
       [IMG]
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       Apologies for the very long first post and introduction, I hope
       it's of interest to someone.
       Regards,
       Phill.
       #Post#: 9925--------------------------------------------------
       Re: New Land Rover owner.....
   DIR By: mick swb
       Date: April 27, 2014, 1:34 am
       ---------------------------------------------------------
       lkebtn
       #Post#: 9927--------------------------------------------------
       Re: New Land Rover owner.....
   DIR By: guest11
       Date: April 27, 2014, 2:34 am
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       Hiya Double de-crunch,
       Welcome onboard.
       Some good photos there Cllpcs
       Keep up the good work wdesmle
       #Post#: 9928--------------------------------------------------
       Re: New Land Rover owner.....
   DIR By: goinnowherefast
       Date: April 27, 2014, 3:16 am
       ---------------------------------------------------------
       Nice intro!!
       Welcome along wdesmle
       #Post#: 9931--------------------------------------------------
       Re: New Land Rover owner.....
   DIR By: Calum
       Date: April 27, 2014, 4:21 am
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       Looks like it's got a good owner at last! Certainly seems to be
       keeping you busy...
       By the way that gearbox, or at least the bellhousing, is a IIa
       item (if you didn't already know) so should keep your double de
       clutching in good practice! Have to agree though that stripping
       one will be the best way to learn!
       I have a Douglas sat under the workbench and I WILL get round to
       running it one day, but the thing is I can't stand seeing them
       at shows just idling and firing once every 6 revolutions just to
       keep the flywheel turning... I want mine to do a job for me (as
       it did in the mill where it came from) so until I find a
       suitable application under the bench it may well remain for
       now...
       #Post#: 9932--------------------------------------------------
       Re: New Land Rover owner.....
   DIR By: mistericeman
       Date: April 27, 2014, 4:38 am
       ---------------------------------------------------------
       Welcome along Phil....
       Glad you found us... Looks like you've already put plenty of
       work in there  thsh
       Told you we had a good few lovers of stationary engines and
       steam etc.
       Enjoy having a mooch round and joining in.
       #Post#: 9937--------------------------------------------------
       Re: New Land Rover owner.....
   DIR By: hippydave
       Date: April 27, 2014, 7:20 am
       ---------------------------------------------------------
       Welcome along dude, you will fit right in here i have no doubt ,
       good to see you giving the motor the tlc it deserves and
       learning along the way like we all did when we first went into
       leafer owership. it sounds like its in very good hands.
       #Post#: 9943--------------------------------------------------
       Re: New Land Rover owner.....
   DIR By: comedycrew
       Date: April 27, 2014, 10:55 am
       ---------------------------------------------------------
       lkebtn
       #Post#: 9948--------------------------------------------------
       Re: New Land Rover owner.....
   DIR By: Fluffle-Valve
       Date: April 27, 2014, 1:10 pm
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       Nice one there matey. I too frequent a fair few Steam Rallies in
       the Northamptonshire area. I used to have a whole load of
       Stationary Engines, but I've now got rid of them all. I just
       enter into either the commercials or classic caravan sections
       now.
       Good luck with the landy. It sounds like you are a good learner
       and not afraid to get your hands dirty.
       #Post#: 9960--------------------------------------------------
       Re: New Land Rover owner.....
   DIR By: moomoo
       Date: April 27, 2014, 2:21 pm
       ---------------------------------------------------------
       What a lovely comprehensive intro young fellow.
       Welcome aboard. lkebtn
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