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       #Post#: 96623--------------------------------------------------
       Series gearbox
       By: Texpis Date: March 13, 2015, 1:04 pm
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       Hi I noticed the thread farther down but I am fancying a 5 speed
       box. I have a series with 2.8 v6 cologne engine, it also has
       Range Rover diffs. The gearing is spot on but it could do with
       an extra gear for dual carrage ways etc. the gearbox that is in
       now is jumping out of 2nd and 3rd so needs replacing or
       overhaul. I have looked at the options and they seem to be
       defender lt77/r380 with the defender transfer box mod the
       transfer box for 2 wheel drive. Again as previous only run 4
       wheel drive, or Ashcroft do a conversion to run a lt77/r380 with
       a series 3 transfer box, now this would be my prefers option but
       the kit is £450 which is a bit expensive. The reason I fancy the
       Ashcroft is to keep the series fairly standard but is this pie
       in the sky seeing the engine is a ford? Anyone else running a 5
       speed box? What is the consensus. The series gearbox was reconed
       500 miles ago but developed this fault the PO had family
       problems so it stood in his back garden for 4 years.
       Mick
       #Post#: 96661--------------------------------------------------
       Re: Series gearbox
       By: Texpis Date: March 16, 2015, 3:23 pm
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       Nobody running a 5 speed box?
       #Post#: 96665--------------------------------------------------
       Re: Series gearbox
       By: divie Date: March 16, 2015, 4:15 pm
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       Have you looked at Ashcroft's web site ? they list some details
       for fitting different boxes. Some involve moving the engine
       forward about 4"
       #Post#: 96668--------------------------------------------------
       Re: Series gearbox
       By: Harry2a Date: March 16, 2015, 4:29 pm
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       Im running an essex, and am currently converting to lt77 and 230
       transfer. So far I have moved the crossmember back a few inches
       to allow the handbrake drum to be removed in situ, props need
       differnt lengths, mine needs differnt exhausts too. Hoping its
       going to be a more reliable replacement.
       #Post#: 96670--------------------------------------------------
       Re: Series gearbox
       By: Texpis Date: March 16, 2015, 5:16 pm
       ---------------------------------------------------------
       Hi Divi yes have read the site hence my post.
       Hi Harry so are you going to run full time 4WD or mod the
       transfer box, is the engine staying intheorigional position or
       are you moving it forward?
       Mick
       #Post#: 96677--------------------------------------------------
       Re: Series gearbox
       By: DarrenH Date: March 17, 2015, 1:48 pm
       ---------------------------------------------------------
       assuming your LT76 is in the same place as standard, the engine
       is largely irrelevant.  you have the same issue as fitting LT77
       or ninety/defender engine + LT77.   the gearbox is much longer
       so engine has to go forward or you end up with inclement rear
       prop shaft length and angle, which are the reasons the chassis
       length grew from 88" to 92.7"  for the start of ninety
       production in 1984
       it seems one hell of extreme length to go to to get an extra cog
       imho
       #Post#: 96682--------------------------------------------------
       Re: Series gearbox
       By: Redwinch Date: March 17, 2015, 3:12 pm
       ---------------------------------------------------------
       [quote author=Texpis link=topic=9137.msg96661#msg96661
       date=1426537393]
       Nobody running a 5 speed box?
       [/quote]
       Hi Texpis, I run a 5 speed LT77S coupled to a series transfer
       box using the Ashcroft conversion, engine is a 200tdi, axle
       ratio is standard 4.7, love it and if you read my other posts
       you will see I do a lot of euroleafing, I moved engine moumts,
       gearbox mounts and altered props, worth the effort  :thumbs:
       #Post#: 96683--------------------------------------------------
       Re: Series gearbox
       By: Harry2a Date: March 17, 2015, 3:28 pm
       ---------------------------------------------------------
       I have modded the transfer box for part time 4wd so as not to
       strain the front axle, I know of people running all time 4wd but
       since the box was out it made more sense to swap over and have
       done. The engine is in the same position as the standard as I
       swapped the engine last year with the box in place, and now it’s
       time for the box swap while the engine remains in place.
       Is yours a 109 or 88?
       As said above, you’ve got an extra four inches of gearbox to fit
       in. I know people who have fitted an lt77 and 230 with the cross
       member in its original place, though this leaves no means of
       handbrake drum removal.  Which is fine, it works. I just chose
       to move the cross member to gain clearance (mines a 109 so rear
       prop lengths not too much of an issue). Since the v6s are quite
       short, there should be plenty of room to move it forward if you
       want the clearance but don’t want to move the cross member.
       It is a lot of work, but my thinking is, the series gearbox is
       just about strong enough to handle the standard engines. If
       you’re going to run more power, then the box is really on or
       past its limit. It makes sense to fit a stronger box, on par
       with the engine. Especially if reliability is a serious
       priority.
       #Post#: 96687--------------------------------------------------
       Re: Series gearbox
       By: Redwinch Date: March 17, 2015, 4:08 pm
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       a photo of Harry2a's gearbox being lowered into position
       [URL=
  HTML http://s867.photobucket.com/user/Redwinch/media/DSC_00131.jpg.html][IMG]http://i867.photobucket.com/albums/ab237/Redwinch/DSC_00131.jpg[/img][/URL]
       #Post#: 96699--------------------------------------------------
       Re: Series gearbox
       By: Texpis Date: March 18, 2015, 12:19 pm
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       Thanks for the replie s guys just what I was looking for I would
       like to see a pick when finished. The V6 sits very close to the
       bulkhead so there's plenty of room and the engine a bit more
       forward would  be preferable. How did you mod the box for 2
       Wheel drive? The only thing holding me back is loosing the
       originality in side the cab which the Ashcroft kit would keep.
       Mick
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