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       #Post#: 89823--------------------------------------------------
       Mainshaft re-assembly advice please
   DIR By: clemo902
       Date: June 23, 2014, 4:11 pm
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       Not wishing to detract from Sams thread thought I would put a
       couple of pics here as I am after a bit of help regarding
       getting the correct clearance between 2nd and 3rd gears and the
       2 piece brass distance piece, (which is new and did not come out
       of a blue box).
       From the green bible it says slide on the 2nd gear and distance
       piece, press down on the brass bush and the endfloat should be
       between 4 and 7 thou.
       I have just about got 4 thou, but would say 3 comfortably, so
       how do I go about increasing the clearance
       [URL=
  HTML http://s1324.photobucket.com/user/clemo902/media/IMG_0284_zpse069b7e8.jpg.html][IMG]http://i1324.photobucket.com/albums/u611/clemo902/IMG_0284_zpse069b7e8.jpg[/img][/URL]
       Then it says slide on 3rd gear and the other part of the bush
       and again check the clearance.
       Here I have not got any clearance and cannot even get a 2 thou
       feeler gauge in. The end of 3rd gear abuts right onto the end of
       the distance piece.If I use wet and dry paper to reduce the
       thickness of the distance piece won't 3rd gear just move down
       further and still fit right onto the distance piece?
       [URL=
  HTML http://s1324.photobucket.com/user/clemo902/media/IMG_0286_zps642ea281.jpg.html][IMG]http://i1324.photobucket.com/albums/u611/clemo902/IMG_0286_zps642ea281.jpg[/img][/URL]
       Am I doing something wrong?
       Help & advice welcome as I want to get this right.
       Thanks !
       #Post#: 89827--------------------------------------------------
       Re: Mainshaft re-assembly advice please
   DIR By: Jackual
       Date: June 23, 2014, 4:56 pm
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       I had this problem with the 2A gearbox out of black sheep, I
       ended up at the surface grinder at work, taking a touch off the
       steel thrusts. Also the bronze sleeve didn't slide all the way
       on the shaft to begin with, because the locating dowel groove
       wasn't cut deep enough in the bush. A bit of die grinder work on
       the bronze bush sorted it.
       #Post#: 89846--------------------------------------------------
       Re: Mainshaft re-assembly advice please
   DIR By: Serious Series
       Date: June 24, 2014, 3:58 am
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       For the third gear you have to fit the top shim ring and locking
       spring ring then invert the shaft to check the clearance.
       #Post#: 89859--------------------------------------------------
       Re: Mainshaft re-assembly advice please
   DIR By: clemo902
       Date: June 24, 2014, 6:47 am
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       Ah now that makes perfect sense Serious.
       Thank you !
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