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       #Post#: 88189--------------------------------------------------
       Sloooooooooow 
   DIR By: quattrofoto
       Date: May 13, 2014, 7:12 am
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       Hi all,
       I took my beastie to get a MOT last saturday (which did NOT go
       according to plan) and to cut a long story shot, whereas it
       seemed fine going (mostly all flat or down hill) on the way home
       there were one or two issues. Basically, on the flat or down
       hill there seems to be plenty of power and I can get into fourth
       at around 20 MPH quite happily and trundle along. However going
       up hill is a very different story. Even a very gentle incline
       saw me dropping cogs frantically trying to keep the revs up and
       at one stage I was in first going up a very gentle slope at
       around 5 MPH with no power at all and the engine just would not
       rev at all. Having had several 2.25 diesel Land Rovers over the
       years I know this aint right. Any pointers? The engine seems
       perfectly happy at low speeds and will rev perfectly otherwise.
       Is this a timing thing? I can't see as there is any other issue.
       I know there isn't a starvation issue, as that has been tested
       already. The filter is new, the air hose is new also. If you're
       looking down on the injector pump, the mark is right of the
       pointer, if that makes sense, by I would say at least three
       degrees. Not sure if that is any indication of anything? I have
       been trying it in various positions to try and lose some of the
       smoke but if I'm honest it doesn't matter what position the pump
       is in it makes no observable difference to the amount of smoke
       (although this isn't what I'd call excessive either)
       I have another test booked for Saturday - help!!? Please? If
       there is anyone in the immediate area (Dewsbury)who a) wouldn't
       mind taking a look and b)know what they're doing I would be
       eternally grateful.
       #Post#: 88201--------------------------------------------------
       Re: Sloooooooooow 
   DIR By: mandylandy
       Date: May 13, 2014, 12:24 pm
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       If there's no smoke much I'd go for fuel pump problem.
       Will give it more thought. :-?
       #Post#: 88233--------------------------------------------------
       Re: Sloooooooooow 
   DIR By: quattrofoto
       Date: May 14, 2014, 4:18 am
       ---------------------------------------------------------
       There is some smoke, just not excessive amounts. I have also
       noticed that a good amount of moisture is coming out the exhaust
       and it aint water, it's diesel. It's a good drip every two or
       three seconds or thereabouts. The injectors have been 'done' at
       a fuel shop, the pump I have no reason to suspect at all, as I
       said sat on the drive the engine will happily rev all the way
       and it will set off in third easily. It will drive ok and then
       with no warning at all on even the slightest incline there is no
       power whatsoever, revs drop and I have to go down the gears and
       it crawls along until gradually the revs pick up again. I've
       never seen anything like it.
       #Post#: 88236--------------------------------------------------
       Re: Sloooooooooow 
   DIR By: SteamPunk
       Date: May 14, 2014, 8:25 am
       ---------------------------------------------------------
       Do you have the opportunity to drive a long hill backwards?
       I'm not being facetious, I am hoping that if everything behaves
       properly that will isolate the problem to issues relating to
       tilting the engine backwards, which should reduce the playing
       field.
       Until you described the diesel coming out of the exhaust 'lift
       pump' was my first thought, but less sure now  :(. (going uphill
       the suction head is increased).
       I take it that you have run with the injectors since they were
       rebuilt and can so be confident that they are not the problem?
       I am not familiar with the 2.25 diesel specifically, I'm afraid.
       When it begins to die does it produce smoke and what colour?
       Also, if you ease off of the pedal slightly does performance
       improve? Some governing devices can over-centre and begin
       closing with an out of adjustment actuating mechanism. In other
       words, when you put your foot down to tackle a hill, you lose
       power  :2mo5pow:
       :-?
       #Post#: 88239--------------------------------------------------
       Re: Sloooooooooow 
   DIR By: quattrofoto
       Date: May 14, 2014, 11:00 am
       ---------------------------------------------------------
       Not really, it's not officially on the road yet! Last Saturday
       was my first opportunity to drive it more than the forty feet my
       drive allows, and over that distance the problem does not
       manifest.
       When I got the Land rover five years ago, I took the injectors
       out and had them 'fettled' at a reputable fuel shop, then I
       refitted them. Apart from running on the drive from time to time
       while I have been slowly getting it built it hasn't done any
       miles since that time so I would not expect them to have worn or
       suddenly broken in some way. Having said that it would be just
       my luck for something like that to happen!
       The pump is off a different later engine, kindly sold to me by a
       member off here earlier last year. I have no reason to suspect
       its condition, it came off a good working engine (well, until it
       seized it was a good engine) and the tamper proof seals are
       still in place so nobody has been inside it.
       I think before I go any further I need to look more closely at
       the lift pump, even if it's just to rule that out. Thank you
       everyone so far. You're all diamonds.
       #Post#: 88243--------------------------------------------------
       Re: Sloooooooooow 
   DIR By: Albert Ross
       Date: May 14, 2014, 1:21 pm
       ---------------------------------------------------------
       Are you running the S2 rod throttle or the S3 cable arrangement?
       Also, have you checked you're actually getting full throttle
       with it pressed all the way to the deck?  The reason I ask, is
       that sometimes the engine mountings flex under load, but only
       whilst actually driving.... do your gear levers move as you
       operate the accelerator whist driving? Also.... injector pump
       concerns.... inside the side cover, the throttle lever is
       connected by a spring and a plate, and this link is adjustable.
       All relative to spring tension and throttle lever position. One
       has to be careful not to let it be slack, as the throttle then
       "flutters" under partial load, as the mountings flex, especially
       in off-road conditions. Any thoughts?
       #Post#: 88249--------------------------------------------------
       Re: Sloooooooooow 
   DIR By: mud
       Date: May 14, 2014, 2:27 pm
       ---------------------------------------------------------
       Have you changed the filter? Could be a load of shite been
       sucked through if she's been sitting?
       #Post#: 88250--------------------------------------------------
       Re: Sloooooooooow 
   DIR By: divie
       Date: May 14, 2014, 2:30 pm
       ---------------------------------------------------------
       Have you got access to an injector test pump ? I had my
       injectors fettled by a local company and was never happy with
       the running. After buggering about with lift pump and trying my
       spare injector pump to no avail. I borrowed a test pump and
       found the injectors all over the place, instead of popping off
       at 130/135 bar they where 155/165 or more on one. Once adjusted
       the engine ran well, a little tweaking on timing the pump and no
       smoke. The thing pulls like a train now.
       Another area to look at is the butterfly flap if you have a
       servo fitted, most are well worn and a bugger to set up. If so
       bin it and fit an electric vacuum pump, a couple of hours work
       is all they take to fit.
       #Post#: 88256--------------------------------------------------
       Re: Sloooooooooow 
   DIR By: SteamPunk
       Date: May 14, 2014, 4:25 pm
       ---------------------------------------------------------
       Agree with divie regarding the injectors, marine diesels don't
       need to produce vacuum so not the foggiest about that.
       Its time to start working through things in a logical order.
       Lift pump first, and a timing check after that would be my
       approach. If you are having raw fuel appearing on the exhaust
       side act with care as a fire caused by afterburning is not
       beyond the realms of possibility.
       If the lift pump is providing insufficient fuel to the injector
       pumps this can induce all manner of peculiar pressure
       fluctuations which may also explain the unburnt fuel as a
       consequence of poor atomisation.
       Soooo.
       Lift Pump, then timing check. If all is well there, injectors
       are the next item on the list. Agricultural engineers (and
       colleges) usually have injector testing equipment, presumably
       heavy plant or HGV places could also help, getting a compression
       test done at the same time wouldn't go amiss. After that we'll
       begin to think injection pump.
       And IMPORTANT, bear in mind that I am talking from a general
       diesel standpoint and take my thoughts with a pinch of salt. If
       it is some problem specific to this engine or its installation I
       won't know about it!  :rolleye0012:
       #Post#: 88267--------------------------------------------------
       Re: Sloooooooooow 
   DIR By: quattrofoto
       Date: May 15, 2014, 3:44 am
       ---------------------------------------------------------
       Well due to moving house soon and therefore being ridiculously
       busy at other things I haven't had a chance to look at anything
       last night.
       The throttle is original S2a rod linkages. They're a bit worn on
       the joints but still serviceable, I had the same thoughts about
       throttle travel so with the engine off I checked by having the
       throttle pedal held to the floor and then checked at the pump to
       see if the lever had any more travel. It didn't so I am assuming
       this is not the problem.
       If I rev the engine hard there doesn't appear to be any movement
       on the gear lever at a standstill, I confess, it being the first
       time I've driven any distance on the road in a series Land Rover
       for some time I had more on my mind last weekend than to even
       notice if the speedo was working let alone see if there was any
       indication of movement in the gear lever whilst driving, but I
       don't think there was. I had a broken gearbox mount once, a long
       time ago and I remember the symptoms whilst driving being quite
       prominent.
       Hopefully I will get some time tonight to fiddle with a few
       things. I will check the lift pump first. The filter is ok, it's
       new and was checked thoroughly last weekend. The story goes....
       I had the MOT booked for 10.30 am Saturday morning. So, on
       Friday evening I did a few last minute checks and ran the engine
       to warm for a good half hour, looking for potential problems.
       Same again early Saturday morning, ran the engine to warm up for
       half an hour and then set off with plenty of time to cover the
       short distance to the garage. Drove there with more or less zero
       issues, in fact I was quite pleased. On arrival I was a bit
       early so I popped my head out of the cab and asked where they'd
       like me to park while it was my turn. They indicated I should
       park over the road, just behind another Land Rover 109 that is
       sometimes parked there. I've been driving past it for five years
       and kept meaning to stop and enquire whose it was, like you do.
       Never did though.
       Anyway, just as I'd nicely parked up the engine cut out on it's
       own. That's odd I thought, and sure enough it wouldn't start.
       Bugger.
       So after a very long crank it fired up, but stoppped
       immediately. It did this every time I tried, refusing to fire
       for any longer than a second or two. That's fuel I
       thought..bugger again. I have nothing with me, no tools nothing.
       What the hell am I going to do?
       The garage weren't particularly helpful, they had no tools I
       could borrow. I was begining to panic a bit. Then, I felt a
       presence behind me. I looked and there was an older man,
       clutching a small bunch of spanners in his hand, complete with
       halo and wings round the back..."need an 'and?"
       He checked the fuel filter, replaced a few of the seals and
       copper washers as they were past their best. I manned the
       primer. We checked for fuel at the injector pipes, checked for
       any obvious leaks etc, checked everything we could think of. Two
       hours in the pissing rain. Then I had a thought and began
       suspecting the pick up pipe. Sure enough, there was a massive
       air leak on the hose to the pipe - the jubilee clip had failed
       and was basically doing bugger all. One clip later, ten minutes
       bleeding etc and the engine fired and ran perferctly. But I'd
       missed my slot and the garage were about to close. So  after a
       good chat with my saviour (who turned out to be some sort of
       Land Rover fanatic and all round mechanical and electrical
       genius) I headed home. That was when I noticed the issue. I have
       checked and double checked everything that we did and nothing is
       loose or not as it first was, so I believe the issue was always
       there but just hadn't manifested previously because I'd not
       tackled any hills.
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