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       #Post#: 85146--------------------------------------------------
       Clutch doesn't stay disengaged (SIII)
   DIR By: lister
       Date: February 12, 2014, 10:04 am
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       Hi,I have a Series 3 clutch problem and I'm not sure what I'm
       doing wrong.
       If I'm in gear and come to a stop,with my foot still holding
       down the clutch pedal all's well for a couple of seconds then
       the Landy lurches forwards like I've taken my foot from the
       clutch - I then can't get it out of gear,and have to either
       stall it on the brakes or pull the stop cable (diesel).
       When I reverse,disengage clutch and select 1st gear it will
       lurch forward and stall the motor,all with my foot still holding
       the clutch pedal to the floor.
       It doesn't act like this every time,maybe 50% of the time.
       I thought it was a hydraulic problem at first,but if I'm in
       neutral I can hold down the clutch pedal for a minute and then
       select a gear it goes into gear without a problem - I figured
       that if there was a hydraulic problem it would have gone into
       gear with a crunch?
       Last year I replaced the clutch friction plate and pressure
       plate (both Britpart),and since this new problem I've replaced
       the master cylinder and slave cylinder but the problem
       persists.I've spent ages bleeding the clutch to be sure there's
       no air in the system,and adjusted the pedal height and free play
       as per the manual.
       It also seems that releasing the clutch when pulling away is now
       more difficult too,like it all happens in about 1/2" of pedal
       movement instead of being more progressive.
       Any ideas what my problem is?
       #Post#: 85153--------------------------------------------------
       Re: Clutch doesn't stay disengaged (SIII)
   DIR By: Gozo_Joseph
       Date: February 12, 2014, 10:41 am
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       flexible hose? worn on inside and so bulging up and taking up
       hydraulic pressure? how long has it been there?
       what sort of fluid levels are you having? are you topping up?
       109 2.25 diesel too here. could be valve in the master cylinder?
       when you take off did you ever try engaging reverse with pedal
       down? all other gears are synchronized dont know if that affects
       the symptoms reverse is not meshed in so might crunch.
       #Post#: 85155--------------------------------------------------
       Re: Clutch doesn't stay disengaged (SIII)
   DIR By: lister
       Date: February 12, 2014, 11:35 am
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       I replaced the flexi hose last year,there's no loss of brake
       fluid,I just replaced both master and slave with new Lucas and
       Delphi-Lockheed and it's made no difference.
       None of the gears crunch when engaging,even if I hold down the
       pedal for a full minute,there's no crunch when engaging reverse.
       #Post#: 85159--------------------------------------------------
       Re: Clutch doesn't stay disengaged (SIII)
   DIR By: divie
       Date: February 12, 2014, 12:36 pm
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       For about £4 I would change the hose. I had one fail after 3
       months, quick and easy way to eliminate it.
       #Post#: 85163--------------------------------------------------
       Re: Clutch doesn't stay disengaged (SIII)
   DIR By: lister
       Date: February 12, 2014, 1:01 pm
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       What symptoms did you get when your hose failed after 3 months?
       #Post#: 85178--------------------------------------------------
       Re: Clutch doesn't stay disengaged (SIII)
   DIR By: divie
       Date: February 12, 2014, 2:12 pm
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       "What symptoms did you get"
       A temperamental clutch that did not always disengage cleanly. No
       fluid loss, I changed both cylinders to no avail.
       #Post#: 85186--------------------------------------------------
       Re: Clutch doesn't stay disengaged (SIII)
   DIR By: Gozo_Joseph
       Date: February 12, 2014, 3:30 pm
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       maybe you can ask someone to press the clutch pedal several
       times rapidly and see if you notice any bulging of the outer
       skin or perhaps with  no pressure applied on pedal try bend the
       hose and see if it shows any cracks. mine is in there for more
       than 4 years i suppose and it is my daily drive.. might as well
       give it a look :)
       re starter when mine used to jam i just tapped it lightly with
       the spare wheel rod and then it would spin on nicely.
       joseph
       #Post#: 85204--------------------------------------------------
       Re: Clutch doesn't stay disengaged (SIII)
   DIR By: Huffo-James
       Date: February 13, 2014, 3:18 am
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       The way the fault is described, it definitely sounds as if the
       clutch is re-engaging even though the pedal is down (Duh! That's
       pretty obvious).
       I can't think of how anything in the clutch housing could cause
       this, so it sounds like a hydraulic problem: The fluid is
       leaking away from the slave, allowing the clutch back into
       engagement.
       When the clutch has re-engaged with the pedal held down, what
       happens if you then pump the clutch vigorously and then hold it
       down? If the clutch disengages, then that helps confirm the
       theory that the fluid is leaking back.
       As others have said, my first suspect would be the flexi hose.
       If changing that (again) doesn't help, then I'd look at the
       master cylinder next.
       Try getting someone to pump the clutch pedal vigorously whilst
       you see if you can spot a leak anywherer or a bulge forming in
       the flexi.
       If the fluid level in the clutch reservoir is not dropping with
       time, then you haven't got a leak from the system, so perhaps
       the master cylinder is allowing some fluid to pass the seals on
       the plunger/piston back into the reservoir.
       Is there any wear in the pivot on the pedal? What I'm getting at
       is, if you push the pedal down and sideways at the same time it
       might be that that puts a sideways load onto the master cylinder
       and allows fluid to leak past the seals?
       It's probably worth pumping/operating the clutch a few times
       with the engine off and the cap off the reservoir and
       watching/listening for leaks, gurgles or bubbles in the fluid.
       When you fix it, let us know what it was.
       Cheers
       James
       #Post#: 85205--------------------------------------------------
       Re: Clutch doesn't stay disengaged (SIII)
   DIR By: lister
       Date: February 13, 2014, 5:12 am
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       Well I tried to fix the problem with new master and slave,but
       this made no difference.There was no leak before,still no leak
       now.
       I think it's a hydraulic problem too.
       The pedal box is like new,no movement in any unintended
       directions (I had a good look at it when I replaced the master
       cylinder)
       Didn't consider the rubber hose because it's not a year old yet
       - but I'll replace it and see what happens.
       I'll definitely report back with a solution when I find one.
       #Post#: 85227--------------------------------------------------
       Re: Clutch doesn't stay disengaged (SIII)
   DIR By: Lieff Spring
       Date: February 13, 2014, 3:12 pm
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       I would be interested to see if the hose change resolves the
       problem as my 88 is experiencing exactly the same problem
       described. I haven't got round to investigating it yet as it
       doesn't do it all the time. No fluid loss though and master and
       slave look reasonably new. Seems to be worse on cold mornings.
       Good luck.
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