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       #Post#: 79442--------------------------------------------------
       109 rear crossmember
   DIR By: Nono
       Date: November 11, 2013, 3:30 pm
       ---------------------------------------------------------
       So a tree has decided to show me how rotten the rear crossmember
       is on my 109  :banghead
       So before MOT time (next February) I need to replace it.
       Since this chassis is and always will be a patchwork I does not
       have to be the neatest job but I do want to check If I make
       sense.
       I want to buy a crossmember from padocks with extensions.
       Cut off the old one with the rear tub in place.
       Bolt the new one on with the tabs on the back.
       Weld it on the sides and the botom.
       Leave it as is for the remainder of winter.
       And finish it in summer when I have the time and space (outside)
       to finish the job, removing the body and welding the top.
       Any big faults in my plan?  :smilewide:
       
       #Post#: 79447--------------------------------------------------
       Re: 109 rear crossmember
   DIR By: Albert Ross
       Date: November 11, 2013, 4:09 pm
       ---------------------------------------------------------
       Yes. By leaving the top open and unwelded, you are going to
       allow all sorts of shit to enter the rails and rot away your
       hard work before you have finished it.
       #Post#: 79453--------------------------------------------------
       Re: 109 rear crossmember
   DIR By: Peter de Dawg
       Date: November 11, 2013, 4:40 pm
       ---------------------------------------------------------
       A number of the old wrecks I've had have had this done by POs (
       and riggers they've left the top unwelded )..... as a temporary
       bodge it's survived ok, in order to keep the motor usable, I
       have ,as you envisage, subsequently done the full welding
       'properly' when opportunity arose..
       you can always spray a load of underseal type shit over the
       unwelded 'seams' to keep some of the crud out in the meantime !
       Despite the slight 'defeatist' nature of this approach, if it
       keeps your motor operational, I'd go for it ! ;-)
       #Post#: 79459--------------------------------------------------
       Re: 109 rear crossmember
   DIR By: espacekiller
       Date: November 11, 2013, 5:15 pm
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       Is the old on patchable to get it through the MOT?
       #Post#: 79566--------------------------------------------------
       Re: 109 rear crossmember
   DIR By: NoelC
       Date: November 13, 2013, 1:57 pm
       ---------------------------------------------------------
       --- Quote from: Nono link ---
       >
       > Any big faults in my plan?  :smilewide:
       >
       --- End Quote ---
       If you're going to tow or pull anything with the Landy - yes. If
       not, no. As far as I'm concerned, for what it's worth :-)
       #Post#: 79687--------------------------------------------------
       Re: 109 rear crossmember
   DIR By: Nono
       Date: November 14, 2013, 2:51 pm
       ---------------------------------------------------------
       Thanks for all the tips, only towing light trailers with canoes
       or light MG's no big and heavy stuff
       But I have had a small rethink
       Could I weld the top of the rail from below and then close the
       bottom rail afterwards?
       #Post#: 79690--------------------------------------------------
       Re: 109 rear crossmember
   DIR By: NoelC
       Date: November 14, 2013, 3:12 pm
       ---------------------------------------------------------
       I suppose you could. The crossmembers with extensions I've seen
       have an open bottom anyway, so it's certainly feasible. That
       should make it strong enough, then do the top in the good
       weather for corrosion resistance etc. Personally I prefer
       welding the sides with the tub undisturbed anyway so you get
       perfect alignment rather than pull the tub off and faff about
       measuring etc.
       #Post#: 79691--------------------------------------------------
       Re: 109 rear crossmember
   DIR By: RMS
       Date: November 14, 2013, 3:23 pm
       ---------------------------------------------------------
       --- Quote from: Nono link ---
       >
       > Could I weld the top of the rail from below and then close the
       bottom rail afterwards?
       >
       --- End Quote ---
       Yes, I've done this on a Carawagon where removal of the body is
       just a bit more complicated than normal   :rolleye0012:
       Another way some folk have done it is to cut sections out of the
       floor, plating over with aluminium sheet riveted into place
       afterwards.
       Cheers,
       Robin.
       #Post#: 79710--------------------------------------------------
       Re: 109 rear crossmember
   DIR By: drumlisden
       Date: November 14, 2013, 7:47 pm
       ---------------------------------------------------------
       I took the floor out when I put a new half chassis on the 88.
       [URL=
  HTML http://s777.photobucket.com/user/drumlisden/media/LR/nochassis.jpg.html][IMG]http://i777.photobucket.com/albums/yy60/drumlisden/LR/nochassis.jpg[/img][/URL]
       And on the 109 I took the tub off and made a wooden jig before
       cutting the cross member off.
       [URL=
  HTML http://s777.photobucket.com/user/drumlisden/media/LR/109chassis1.jpg.html][IMG]http://i777.photobucket.com/albums/yy60/drumlisden/LR/109chassis1.jpg[/img][/URL]
       #Post#: 79748--------------------------------------------------
       Re: 109 rear crossmember
   DIR By: Nono
       Date: November 15, 2013, 11:26 am
       ---------------------------------------------------------
       Nice to see the creativity going on with the replacements.
       I think I have enough inspiration to move forward now!
       Let's order the metal bits and  >rock<
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