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       #Post#: 59000--------------------------------------------------
       Re: bomb-proof
   DIR By: Lucy
       Date: April 28, 2013, 4:19 am
       ---------------------------------------------------------
       Another point, if you can, avoid a roof rack. They raise he
       centre of gravity, increase stress on the bodywork and are them
       magnets. We met folks who'd had their roof tent slashed by
       thieves trying to see what was in there.
       Consider taking a trailer, it reduces the load on the tow
       vehicles suspension, can be unhitched if you get stuck and
       dragged out once the vehicle is unstuck and avoids the need for
       a roof rack.  I'm sure it'd be a PITA to start with but you'd
       soon get used to it being there.
       #Post#: 59269--------------------------------------------------
       Re: bomb-proof
   DIR By: EricWS
       Date: April 29, 2013, 2:38 pm
       ---------------------------------------------------------
       I do not know how lockers would complicate things. I would
       suggest ARBs for true lockers. For LSD I would go Tru Tracs or
       Quaiffes. I would update teh axles to HD units from ROAM.com.
       Wheels as well.
       I would add a winch as well. Warn 8724 is your best bet.
       All of the above worked in MOAD, Colorado, etc...
       #Post#: 59276--------------------------------------------------
       Re: bomb-proof
   DIR By: pesto
       Date: April 29, 2013, 3:23 pm
       ---------------------------------------------------------
       Thank you all for your qualified comments!
       It seems it makes sense to go for stock components with some
       alterations. To be honest, that is what I had in mind but there
       are always new thoughts which are complicating the decision
       making.
       In short keywords:
       1) exchange dynamo with alternator
       2) install second battery and spit charge system
       3) overhaul gearbox and transfer box (to be ran in combination
       with Roverdrive)
       4) new 2.5 N/A Diesel cylinder head to complement the overhauled
       engine block (new oil pump, water pump...)
       5) injection pump overhaul
       6) new radiator (the old one got repaired in Istanbul by
       exchanging the combs)
       7) exchange the Rover axle by a Salisbury axle
       @ Lucy: You are right, it may be worth thinking of reducingt the
       roof weight. But I'm a fan of sleeping on the roof. The idea of
       using a trailer is good. In Australia it is pretty common. But I
       don't see the point of how to avoid curious people. A kind of
       tent on the trailer would be the same thing, what do you think?
       Maybe I missunderstood...
       @ Doug_T: What do you think of dune driving with the 2.5N/A
       Diesel engine? Have you had a change to drive a comparable
       vehicle?
       Hope the discussion will be continued!
       #Post#: 59279--------------------------------------------------
       Re: bomb-proof
   DIR By: Nonimouse
       Date: April 29, 2013, 3:44 pm
       ---------------------------------------------------------
       Keep it simple is always the first rule of overland
       Keep it reliable is the second
       Keep it disposable is the third
       I appreciate Lucy's suggestion about the trailer, but a trailer
       merely sounds like a good idea, in practicality it becomes a
       complete PITA as soon as you leave reasonable roads
       Avoid the 8274 like the plague, it's weight alone is a liability
       - if you have to have an electric winch then look at a TDS 9500
       - low weight, huge power for low current draw, waterproof and
       very, very reliable.  Better to pack a Tirfor T1500 and a decent
       ground anchor - like a PRT
       The low power, relatively low revving 2.5NAD in a 109 does not
       make a good dune basher, but coupled with the Series drive train
       gearing makes for a suprisingly good vehicle in the small dunes!
       Don't fit 7.50's - go 235/85x16 on modulars - better lock,
       better offset.  Less need to run low pressures.  Run tubless but
       take tubes with you to fit when you have really messed up a
       tyre.
       Don't use dedicated sand tyres - there's not that much sand in a
       desert!  I would suggest the new Continental Cross Contact as
       being the dogs bollox for 'all terrain' and you can find 'take
       offs' from new defenders for good money
       #Post#: 59282--------------------------------------------------
       Re: bomb-proof
   DIR By: Lucy
       Date: April 29, 2013, 3:50 pm
       ---------------------------------------------------------
       Not much you can do with a roof tent, I can understand why you
       use one. I was thinking trailer, more for carrying kit, to make
       room in the vehicle.
       As for lockers, you really don't need them. It's much simpler to
       swap a standard did than one with a locker.  On that note,
       balance the increased difficulty of swapping a Salisbury diff
       with the decreased risk of needing to change it.
       What's it like swapping half shafts in a Salisbury when hey
       break at the diff end?
       #Post#: 59283--------------------------------------------------
       Re: bomb-proof
   DIR By: pesto
       Date: April 29, 2013, 3:58 pm
       ---------------------------------------------------------
       I forgot one thing!
       The brake system needs an update. I've the dual brake system of
       the series 3 mounted but I'm very unhappy with the current
       effect. I think I'll stay with drum brakes but I'm thinking of
       upgrading the servo unit to a bigger one. This should give more
       brake power mainly for safety reasons. By going backwards I feel
       lack of brake effect. Is there something I can do?
       The handbrake works normally as intended until the transfer box
       is starting to leak. Would it be worth going for a disc brake
       conversion? I don't feel very confident, staying on a decent
       hill, knowing that the handbrake doesn't work as well as knowing
       that the foot brake doesn't work proper rearwards.
       #Post#: 59284--------------------------------------------------
       Re: bomb-proof
   DIR By: parksy64
       Date: April 29, 2013, 3:59 pm
       ---------------------------------------------------------
       Roof tent on the trailer would be my option in that case
       :thumbs:
  HTML http://www.jeepexpeditions.org/images/equipment_reviews/canadian_m101_m416_trailers_05.gif
  HTML http://www.jeepexpeditions.org/images/equipment_reviews/canadian_m101_m416_trailers_04.gif
       In the long term i would like to do that with my Sankey wide
       track/ Hi-cap tub trailer >rock<
       #Post#: 59321--------------------------------------------------
       Re: bomb-proof
   DIR By: NoelC
       Date: April 30, 2013, 3:41 am
       ---------------------------------------------------------
       Pesto, one option engine-wise that's not been mentioned is a Di
       - i.e. installing the Tdi engine without the turbo. Can't say
       I've experienced one but there's plenty of info here:
  HTML http://www.glencoyne.co.uk/200di.htm
  HTML http://www.glencoyne.co.uk/200di.htm.
       I can only guess the power
       would be slightly higher than a 2.5 N/A and fuel economy should
       be noticeably better being direct injection.
       Stopping the transfer box leaking would be a good plan  ;-)
       however the disc handbrake conversion isn't expensive for a
       series, again I've not tried one but would certainly consider
       it.
       There was much discussion over on the forward control forum
       about drum brakes and the consensus there, which makes sense, is
       asbestos-free linings are less efficient than the modern
       tree-hugging equivalent so the theory is they'll never be as
       good now as they were in the 1960s and 1970s no matter what you
       do. Most of the time this isn't an issue but with a 109 loaded
       to the limit it's understandable people want better, especially
       with modern cars stopping on a sixpence (usually after cutting
       you up). The easiest, cheapest thing to do would be upgrade the
       front drums to the larger six cylinder/stage one V8 type. To my
       mind if you were to consider discs the only conversions worth
       looking at are the ones where standard Defender discs and
       calipers can be used, my money would be on the Timm Cooper all
       four corners approach -
  HTML http://www.roamoffroad.com
  HTML http://www.roamoffroad.com
       .  The cost is £1225 plus you have to
       buy the calipers etc separatey. For that money you'd have to
       really want it.
       #Post#: 59324--------------------------------------------------
       Re: bomb-proof
   DIR By: Arjan
       Date: April 30, 2013, 3:57 am
       ---------------------------------------------------------
       Handbrake conversion - maybe, we have no real problems with ours
       and park a lot on steep hils..
       We have these on the Hybrid on all 4 corners :
       [URL=
  HTML http://s178.photobucket.com/user/wilderbrook/media/DBP06LongerStudsneededslightmodification.jpg.html][IMG]http://i178.photobucket.com/albums/w262/wilderbrook/DBP06LongerStudsneededslightmodification.jpg[/img][/URL]
       Fits perfectly, standard brake pads, no mods to anything and
       straight efficient braking all the time.
       And yes, 30 mm spacers.
       #Post#: 59342--------------------------------------------------
       Re: bomb-proof
   DIR By: Lucy
       Date: April 30, 2013, 7:26 am
       ---------------------------------------------------------
       We dorve around the place with a couple of African Handbrakes in
       the passenger footwell (big lump of wood) Still there in fact
       and still effective; also useful for levelling the truck up to
       sleep in.
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