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       #Post#: 37507--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: Doug_T
       Date: September 18, 2012, 2:13 pm
       ---------------------------------------------------------
       --- Quote from: mr.scruff link ---
       >
       > I have driven a few disc braked ones through work and without
       exception they have been superb. Just like a well set-up
       boinger.
       >
       --- End Quote ---
       I had a 1.7 tonne disc braked Series and a 1.8 tonne disc braked
       boingy, they both stopped well from speed, but the series needed
       a hell of a lot of pedal pressure compared to the boingy because
       the servo was much smaller.  Comparing the two, the boingy was
       better by a fair way.  The series wheels got a lot hotter when
       used in anger because there just wasn't the airflow round the
       brakes to cool them adequately due to them being tucked so far
       inside.  Looking from the front of the vehicle you could see the
       boingy discs but not the series ones. I guess the disc equipped
       Santanas got round this issue by having different wheels of the
       spokey variety.  The Heystee, with its special swivel housings,
       should put the discs into the proper boingy position, and that
       is the one I would choose.
       #Post#: 37510--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: muckypup
       Date: September 18, 2012, 2:20 pm
       ---------------------------------------------------------
       --- Quote from: Doug_T link ---
       >
       > [quote author=mr.scruff link=topic=3452.msg37490#msg37490
       date=1347983598]
       > I have driven a few disc braked ones through work and without
       exception they have been superb. Just like a well set-up
       boinger.
       >
       --- End Quote ---
       I had a 1.7 tonne disc braked Series and a 1.8 tonne disc braked
       boingy, they both stopped well from speed, but the series needed
       a hell of a lot of pedal pressure compared to the boingy because
       the servo was much smaller.  Comparing the two, the boingy was
       better by a fair way.  The series wheels got a lot hotter when
       used in anger because there just wasn't the airflow round the
       brakes to cool them adequately due to them being tucked so far
       inside.  Looking from the front of the vehicle you could see the
       boingy discs but not the series ones. I guess the disc equipped
       Santanas got round this issue by having different wheels of the
       spokey variety.  The Heystee, with its special swivel housings,
       should put the discs into the proper boingy position, and that
       is the one I would choose.
       [/quote]
       Yeh, apparently I need a boingy one. See earlier comment.
       :girly:
       #Post#: 37511--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: mr.scruff
       Date: September 18, 2012, 2:30 pm
       ---------------------------------------------------------
       Yes now you mention it Doug at least one had a 90 pedal box in
       it, I think STig has too  :-?
       #Post#: 37529--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: BenzR over
       Date: September 18, 2012, 4:25 pm
       ---------------------------------------------------------
       If your original drums aren't too badly work hardened with age,
       you could try you're local machine shop to see if they'll true
       them up?
       Use an old hub, grab it on the inside where the bearing sits,
       fit the outer bearing then stuff the tailstock up it, bolt the
       drum to the hub back to front with the wheel nuts, this keeps
       the drum nice and rigid for machining and stops them "ringing"
       then have Saftek in Yorkshire re-line your shoes with some
       decent material (about £10 per lining I think?)
       Fit a  :gay: pedal box for the extra leverage and bigger servo,
       and hey presto, still shit brakes, but cheaper than a disc
       conversion!
       :gay: axles are a definite NO NO as far as I'm concerned, but
       must admit, I'd fit discs on the front if I could afford them...
       #Post#: 37531--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: Roveerman
       Date: September 18, 2012, 4:40 pm
       ---------------------------------------------------------
       I'm using the Zeus set up and the wheel issue is with the rim
       hitting the caliper, this is solve by using wolf wheels or any
       that have a "J" type profile as in 6.5j 16", this means the rim
       on the inside of the wheel rim has a slightly shallow profile to
       clear the brakes.
       Fitting was fairly easy, the only thing I did was to shim the
       discs using a dial gauge after the first run gave a pumping
       feeling through the pedals.
       Mines a swb with tdi but no servo and I've not had problems
       stopping, but I am thinking of fitting one just to ease the
       effort needed at the pedal
       #Post#: 37539--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: fuckwit
       Date: September 18, 2012, 5:32 pm
       ---------------------------------------------------------
       DougT: maybe teaching gran here, but what often gets missed with
       the Mk2 Heystee kit (with Santana (Fiat Ducato) calipers) is to
       grind off a section of the caliper, which will catch wider rims.
       PDF attached show you where to grind. Then as Heystee
       recommends, in my experience you can fit anyhting.
       Also, Heystee beefed up servo is a must in my book. With early
       90 MC. Discs, with the standard MC & Servo, forget it, not
       enough grunt. See attached pics & PDF manaul
       O dear, discs now, is it? I must be a gayer...
       BTW: 203s and 204s fit once ground, but foul  without.
       #Post#: 37541--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: fuckwit
       Date: September 18, 2012, 6:38 pm
       ---------------------------------------------------------
       How does fuckwit know this shit? the moron I had fit the Heystee
       Santans kit couldn't read. When I got back this is what he'd
       done to my rims, no real harm doen I suppose, not really any
       weaker either, but it looks a 'kin mess and FFS, he charged me
       an arm and leg for the time he took to do it too. I even thanked
       him, until I read that manual later. That is the back of a 204.
       Would fit without that mess. Not an issue with the kit, I only
       have praise for it, but I think what happens is that some fit
       the kit and it all fits, mine did, and later try other rims, and
       it all goes a bit pear-shaped.
       #Post#: 37545--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: estwdjhn
       Date: September 19, 2012, 12:55 am
       ---------------------------------------------------------
       Your not the only one having such puerile and vacuous thoughts -
       although ironically I'm thinking about having them on Bitsa (on
       std 11" brakes with mintex shoes etc and still rubbish IMHO) -
       the brakes on the white truck (6 pot brakes) being truly
       excellent (to the point where I don't dare touch them in case it
       all goes wrong).
       As far as I can see the Heystee kit is the way to go, and far
       cheaper than you've quoted - their website quotes 689 euros
       (£553 at todays exchange rate) for the basic kit (i.e. all the
       bits you can't get elsewhere), the rest of the stuff should be
       obtainable from a scrap disco's front axle (so probably cost no
       more than £50). I assume you would fit new disks and pads but
       being std LR ones they should be cheap enough.
  HTML http://www.heystee-automotive.com/onlineshop/catalog/product_info.php?products_id=59&osCsid=O9CWxQxaBbahC1Am90WF3CuZEGd
       I think rather than fitting a 90 pedal box I would fit a remote
       servo - mini ones seem reasonably cheap...
       #Post#: 37546--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: johnpirate
       Date: September 19, 2012, 3:50 am
       ---------------------------------------------------------
       Only  a thought but if this comes in wont it cause all sorts of
       problems for brake mods.
  HTML http://eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=COM%3A2012%3A0380%2851%29%3AFIN%3AEN%3APDF
       #Post#: 37550--------------------------------------------------
       Re: Purile and vacuous brakes - Worth it ?
   DIR By: FenTiger
       Date: September 19, 2012, 4:05 am
       ---------------------------------------------------------
       Fairplay John. I have had another look, but there are a few
       extra costs including postage to UK. The Heystee swivel housing
       is bare and you would / should probably fit new bearings etc. So
       extras required would be: Swivel seals, bearings, hubseals,
       Calliper rebuild kit, new disks, new pads, swivel grease,
       gaskets, lock washers....... Added to that is the extra work
       involved in fitting it properly. The Zeus kit at £722 then
       becomes a far more cost effective option, and is British made,
       which appeals to the patriot in me.
       As for wheels, I have a choice of 130 or Wolf rims to fit. So
       should be covered for any eventuality.
       As for machining my existing drums, they are pretty worn
       already, so not really an option.
       Thanks for the feedback chaps, much appreciated, plenty of food
       for thought.....
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