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       #Post#: 34625--------------------------------------------------
       Gordon - starting again!
       By: a twig Date: August 20, 2012, 3:14 pm
       ---------------------------------------------------------
       You may remember on the old forum, about a year ago I became the
       proud owner of Gordon - a 1971 Series IIa 109 - rescued from a
       hedge in a farm in East Grinsted.
       [quote]
       This is my first restoration/big project. After years of people
       telling me that the only way I will really know a Land Rover is
       to take it apart and re-build it, I've taken the plunge. One
       Saturday in June 2011 I picked up a J Reg 1971 SIII 6 cylinder
       109.
       Having managed to persuade a friend with + E on their license
       and a decent sized trailer to help me out, we headed down and
       with a deal of huffing and grunting got the Landy onto the
       trailer, and did the deal. An hour and a half later this was on
       my parents' drive:
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_4745-1.jpg
       A pretty shot bulkhead:
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_4744-1.jpg
       Fred Flintstone style footwells
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_4747.jpg
       The leaf mould filler 6 cyl engine
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_4740-1.jpg
       An assortment of cement, hazard lights, tractor spanners and
       spare seats in the back:
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_4752.jpg
       So first things first was a clean up to take stock! Some serious
       pressure hosing revealed this:
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_4765.jpg
       Also, closer inspection revealed completely straight and dent
       free body work, and a genuine 28,000 miles on the clock! Also a
       big shiny Superwinch overdrive
       Most of the mechanicals seem free and un-seized. So, first thing
       is a strip down, then a new galv chassis and a re-con bulkhead.
       Doors aren't too bad, most will just need a spot of welding to
       the frames, although one might be beyond repair. All glazing is
       fine, the safari roof will just need a small bit of hammering to
       restore the shape of the rearmost section.
       Hopefully then job will be a good un! I am hopefully going to do
       this on a budet of around 2K, doing absolutely everything I
       possibly can by myself. Timescale wise, I am giving myself a
       year and a half to get it all done. Due to me living in a
       terraced townhouse, it's being stored at my parents near
       Guildford, so I won't be able to work on it as and when I like
       which will also slow things.
       But hey ho! I'm horrendously excited, have almost definitely bit
       off far more than I can ever possibly chew, and it's gonna be
       great!  Don't expect rapid progress, and at the end of the day
       it will be a functional LR, I am intending to get some serious
       overland miles under my belt with it when all said and done, but
       have no fear, I intend to keep it true to overlanding ideals of
       the time, so it won't be all chequer plate, solar panels and
       hannibal add ons!
       [/quote]
       #Post#: 34628--------------------------------------------------
       Re: Gordon - starting again!
       By: a twig Date: August 20, 2012, 3:27 pm
       ---------------------------------------------------------
       Unfortunately in the last year Life has done its best to
       repeatedly kick me in the balls, with the tax man, house repairs
       and my daily drive  :gay: conspiring to keep me poverty
       stricken. Gordon got moved off my parents drive and onto some
       hard standing under an apple tree where he has sat forlornly,
       until last weekend!
       I still don't have any money yet, but I took my missus on a mini
       overland expedition throughout France in my boingy. Despite
       really not being sure at first, she is now completely sold on
       the idea, but wants more space. Presto, I now have full support
       for my resto! :D
       So last weekend I ventured back to Stockbroker belt and made a
       start on stripping Gordon down. No power tools (long story)
       meant a lot of hacksaw work on seized bolts, but I've ended up
       with 3 doors off, bonnet off, and the majority of the seats out.
       During my strip down I am rapidly realising that things I
       cheerfully said would need a "spot of welding maybe" are
       actually completely shagged, and I'm starting to question just
       how much of the original vehicle will be left. I'm hoping the
       transmission is all fine and dandy due to the low mileage, but
       bulkhead is comical and the only bits of the doors that havent
       rusted are the glass and panels, frames are completely gone...
       Front of the chassis seems solid, rear is an absolute joke, I
       bent the rear crossmember out by hand.... :S
       So I'm afraid this will be a budget rebuild, I won't be giving
       two hoots about originality, what I want is a Series 109 that
       will eventually get me to Cape Town. I'm already eyeing up those
       natty GRP doors you can get now! The one plus point is all the
       original glass is intact, so that should save some cash!
       I'm back off for another round this weekend (taking my own angle
       grinder this time) so am pretty hopeful that I'll be able to
       whip a lot of the remaining body work off. In the meantime I am
       hunting for a lock-up down near me in Somerset, then I can ferry
       the parts I'm re-using down in my boingy, and get the new
       chassis delivered to the lock-up as I still havent got around to
       getting a trailer license yet!
       I'm still undecided about whether to keep the 6-pot or go for a
       more modern diesel, but we shall have to see! There's a good
       deal going on a 2.8 TGV at the moment... :thumbs:
       And to cap it all off, the most pressing deadline - I want it to
       be my wedding car when me and the missus tie the knot in July
       2015!
       #Post#: 34630--------------------------------------------------
       Re: Gordon - starting again!
       By: espacekiller Date: August 20, 2012, 3:44 pm
       ---------------------------------------------------------
       Aye up just doing a h reg 1970 6 pot which is almost identical
       to this but in green, Mine has no engine so will be getting a
       200tdi heart translant. I think my Bulkhead was as bad as yours
       but footwells where worse, and the centre has been hacked, I am
       repairing mine! So long as the top vent area is sound and the
       centre the rest can be repaired/replaced with panels if you have
       a grinder and welder, YRM matals are worth a look for footwells
       etc. although their door pillars will not do for you as they
       dont have the curved bit at the top.
       What are your B post C post and sills like? this is the usual
       problem area with a station wagon.
       It will make a very nice motor once done, as for originality i
       wouldnt worry get it on the road, i find you can get most stuff
       at the right price it just sometimes takes a while sometimes.
       :thumbs:
       #Post#: 34846--------------------------------------------------
       Re: Gordon - starting again!
       By: Dom2a Date: August 22, 2012, 11:49 am
       ---------------------------------------------------------
       Wow what a fantastic Landrover. Very jealous.  :smilewide:
       Dom
       #Post#: 34865--------------------------------------------------
       Re: Gordon - starting again!
       By: parksy64 Date: August 22, 2012, 1:25 pm
       ---------------------------------------------------------
       That'll keep you busy for a bit!
       Just bear in mind if you want to do Cape town in it you may need
       to spend carefully on a few things rather than just do 'budget'
       or you'll be doing it twice.
       Same thought for the GRP doors....
       Just a thought, anyway have fun with the grinder >rock<
       #Post#: 34929--------------------------------------------------
       Re: Gordon - starting again!
       By: bubble Date: August 23, 2012, 3:37 am
       ---------------------------------------------------------
       Glad to hear you've got stuck back into it again. Got to admit
       your a braver man than me! Keep us posted on your progress....
       :thumbs:
       #Post#: 43781--------------------------------------------------
       Re: Gordon - starting again!
       By: a twig Date: November 30, 2012, 2:16 am
       ---------------------------------------------------------
       So, I did make some progress in a few free hours I ended up with
       at my parents' house. Made some interesting discoverys, such as
       large chunks of my bulkhead being made solely of chicken wire
       and filler! Definitely on the look out for a new one now.
       On the plus side, the front end of the chassis is looking a lot
       better than I'd dare hope. If the rear half looks salvageable, I
       shall definitely be looking to keep it and repair it, as
       Richards want nearly £2k for a new one, and with a wedding
       coming up, I might struggle to get that one through!
       So, some images to show how depressingly little progress I've
       made! Also the front panel was equally filler-ful, so in a fit
       of anger I cut it up! :S On the lookout for a new one now!
       Start of the day:
       [IMG]
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_0474.jpg[/img]
       End results:
       [IMG]
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_0485.jpg[/img]
       [IMG]
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_0484.jpg[/img]
       [IMG]
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_0477.jpg[/img]
       [IMG]
  HTML http://i909.photobucket.com/albums/ac299/eddiefry/IMG_0476.jpg[/img]
       #Post#: 66406--------------------------------------------------
       Re: Gordon - starting again!
       By: a twig Date: June 29, 2013, 6:28 am
       ---------------------------------------------------------
       Well, this is it now. The missus and I have just come back from
       a 3 week jaunt round France and Spain in the boingy 90 with a
       rooftent, and we've come to a decision.
       I'm selling the boingy and rooftent etc to pay off the credit
       card and hopefully pay for a galv chassis, then renting a
       workshop nearer home, and doing a 4 month sprint over the winter
       to get Gordon on the road and MOT'd in the early New Year, ready
       for conversion into a non-pop top camper style set up, to
       hopefully take to Morocco next year.  :smilewide:
       The plan is to fit as much galv as I can possible as I'm sick of
       endless wars on rust, strip out the back, and literally just get
       it MOT'd as pretty much a shell, so I can park it on the road in
       front of the house and fit out the interior etc.
       I'm sure a lot of what I'm planning to do may well be considered
       sacrilege to some of the more pure leafer lovers on here, but I
       need a really basic solid reliable vehicle, easy to self
       maintain, and can take away worry free for some more adventures!
       First big change will be the petrol engine, and I'm on the hunt
       for a basic bomb proof diesel. Then the drivers side second row
       door will go (a bit Carawagon stylee).
       The most controversial idea I've had is to try and fit a sliding
       door on the passenger side...  :gay: I know it would be
       horrendous but it would give great access in and out for camper
       style things, on a damp evening it would be nice to be able to
       sit inside in the dry but with the door slid open and an awning
       out to still get fresh air, as I get very cabin fevery trapped
       inside a vehicle with everything shut in the rain!
       So, first things first, get the boingy sold, then try and find a
       cheap workshop somewhere near me!
       #Post#: 66414--------------------------------------------------
       Re: Gordon - starting again!
       By: parksy64 Date: June 29, 2013, 10:10 am
       ---------------------------------------------------------
       [quote author=a twig link=topic=3160.msg66406#msg66406
       date=1372505339]
       Well, this is it now. The missus and I have just come back from
       a 3 week jaunt round France and Spain in the boingy 90 with a
       rooftent, and we've come to a decision.
       I'm selling the boingy and rooftent etc to pay off the credit
       card and hopefully pay for a galv chassis, then renting a
       workshop nearer home, and doing a 4 month sprint over the winter
       to get Gordon on the road and MOT'd in the early New Year, ready
       for conversion into a non-pop top camper style set up, to
       hopefully take to Morocco next year.  :smilewide:
       The plan is to fit as much galv as I can possible as I'm sick of
       endless wars on rust, strip out the back, and literally just get
       it MOT'd as pretty much a shell, so I can park it on the road in
       front of the house and fit out the interior etc.
       I'm sure a lot of what I'm planning to do may well be considered
       sacrilege to some of the more pure leafer lovers on here, but I
       need a really basic solid reliable vehicle, easy to self
       maintain, and can take away worry free for some more adventures!
       First big change will be the petrol engine, and I'm on the hunt
       for a basic bomb proof diesel. Then the drivers side second row
       door will go (a bit Carawagon stylee).
       The most controversial idea I've had is to try and fit a sliding
       door on the passenger side...  :gay: I know it would be
       horrendous but it would give great access in and out for camper
       style things, on a damp evening it would be nice to be able to
       sit inside in the dry but with the door slid open and an awning
       out to still get fresh air, as I get very cabin fevery trapped
       inside a vehicle with everything shut in the rain!
       So, first things first, get the boingy sold, then try and find a
       cheap workshop somewhere near me!
       [/quote]
       Good news,
       on the sliding door idea, how about ali panels to replace the
       rear side windows and have them in the channels so you can have
       an 'original' sliding hatch into the back/ kitchen area?
       :thumbs:
       #Post#: 66488--------------------------------------------------
       Re: Gordon - starting again!
       By: a twig Date: June 30, 2013, 6:53 am
       ---------------------------------------------------------
       That is a top idea! Hmm, that's got me thinking now! :)
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