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       #Post#: 34218--------------------------------------------------
       The evolution of JME
   DIR By: ChrisJ
       Date: August 15, 2012, 6:06 am
       ---------------------------------------------------------
       It's not as sexy as a shiny V8 rebuild or bringing a barn find
       back to life but here's how my 109 has evolved over the last two
       years.
       I bought JME (still needs naming) on impulse from eBay without
       prior consent from MrsJ. Big mistake... She is still touchy
       about my illegal purchase at a time when all our money was being
       sunk into a house extension but that's another story.  :2mo5pow:
       The previous owner sold to Wood & Pickett in Leatherhead after
       an expensive garage bill including replacing the manifold.
       I always wanted a LWB truck cab having had 2 SWBs previously (my
       first a boingy 90 but I feel I have atoned for my wrong doing by
       owning 2 series 3s since) - but was a bit wary about buying a 6
       cylinder. But when I heard the burbling exhaust my thoughts of
       12 MPG were over ruled.
       This is what it was like when bought:
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/0ea36477.jpg[/img]
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/c6cf521b.jpg[/img]
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/40acc919.jpg[/img]
       Bike rack:
       First thing I did was to fit a bike rack in the load bay for my
       bikes. I bought a strip of aluminium bar and a couple of bike
       axle stands and bolted it across the load bed just behind the
       cab. It works great and is non intrusive but in hindsight I
       should have used galvanised steel or a right angle bar for
       better stiffness.
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/5d804b7f.jpg[/img]
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/c00913ff.jpg[/img]
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/04fe1b83.jpg[/img]
       Next going topless...  :-*
       #Post#: 34222--------------------------------------------------
       Re: The evolution of JME
   DIR By: Huffo-James
       Date: August 15, 2012, 6:59 am
       ---------------------------------------------------------
       --- Quote from: ChrisJ link ---
       >
       > I bought JME (still needs naming)
       >
       --- End Quote ---
       Isn't the name obvious: Jamie?
       Cheers
       Huffo-James
       --
       1956 Series 1 88" - Huffo
       #Post#: 34227--------------------------------------------------
       Re: The evolution of JME
   DIR By: Wooden
       Date: August 15, 2012, 7:46 am
       ---------------------------------------------------------
       Great piece of six-pot goodness there.  :thumbs:
       #Post#: 34228--------------------------------------------------
       Re: The evolution of JME
   DIR By: warrick palmateer
       Date: August 15, 2012, 7:57 am
       ---------------------------------------------------------
       Looks like you got the priorities right. The house isn't going
       anywhere and the extension might take a bit longer but your life
       will be a lot richer while driving a Series. Like the bike rack
       idea. Post some more images when you take the top off.
       Regards Warrick.
       #Post#: 34238--------------------------------------------------
       Re: The evolution of JME
   DIR By: ChrisJ
       Date: August 15, 2012, 11:05 am
       ---------------------------------------------------------
       Going Topless:
       After the fitting of the bike rack the next job was to loosen
       the 40 yr old bolts holding the truck cab on. A can of
       penetrating oil on several skinned knuckles later I managed to
       free the roof.
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/da144d25.jpg[/img]
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/3aa010a2.jpg[/img]
       Experiencing open topped land rovering was great and replacing
       the aforementioned bolts with just 8 new stainless bolts allowed
       for removing the roof at a drop of a hat. Which proved perfect
       for last years London 2 Brighton run. The hottest 2nd of October
       on record.
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/82aad15a.jpg[/img]
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/e3e92f1e.jpg[/img]
       The next job was to sort out the paint on the wheels flaking big
       time and sort out the weathered truck cab roof complete with
       orange circle from a previous incarnation where a PO had removed
       an orange light.
       I tried limestone but found the colour too dull and well...
       Beige... So switched to Mini Pepper White which looked great
       against the navy blue. I also secured a set of hood sticks on
       eBay for an absolute bargain so fitted them too.
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/e1610f75.jpg[/img]
       But this has been the start of my paint dilemmas. I never liked
       the navy blue, it was never very well applied and so had been
       peeling off. The PO had a different idea of proper job to me and
       cut corners like painting over the galvanised cappings (and
       spraying expanding foam into the bulkhead as I would later
       discover) so I always intended to respray... But never
       considered doing it myself until I read Drews article in LRM and
       discovered coach enamel.
       The final straw was when the offside door bottom hinge rusted
       through and I replaced it and tried (several times) to match the
       paint.
       I am now mid way through the preparation:
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/59c327fd.jpg[/img]
       I removed the roof, cab, all galvanised cappings, door tops,
       doors, bumper, apron and have finally rid the wings and bumper
       tops of the dreaded chequer plate.
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/54136868.jpg[/img]
       Discoveries which I am attending to:
       There were 2 number plates on the back because the one on the
       offside was hiding a hole the size of my fist. I'm not sure how
       to address this. Suggestions please? I've seen aluminium mesh
       sheets which I could secure on the inside with liquid metal and
       once set build up with filler?
       Offside bulkhead top badly corroded:
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/2f3777ae.jpg[/img]
       Above the top hinge isn't too bad but below - the bit that
       curves out - was injected with expanding foam and then filled on
       top. I have scraped out all the foam and rust and filled with
       metal repair. Hopefully this will be a more sustainable fix.
       Although I'm sure the only proper fix is to replace the bulkhead
       quarter with a repair piece.
       Interestingly Dunsfold recommended not going to the expense as
       "the vehicle value doesn't warrant it".
       The door hinge bolts are badly corroded:
       Does anyone have good tips on how to remove them without
       damaging the bulkhead so new captive nuts can be used?
       I have sanded the paint back on the body work. I need to prep
       the interior for reprinting next. And find a paint code
       Coachmaster recognise for Welsh / Mid Grey. Any help would be
       much appreciated.
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/c6d73b75.jpg[/img]
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/be27ced2.jpg[/img]
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/c05e7ef0.jpg[/img]
       [IMG]
  HTML http://i1247.photobucket.com/albums/gg634/Chris_Jefferies/Landy%20repaint/58e87afd.jpg[/img]
       More to come as I complete the prep. I'm targeting to be
       finished in time for this year's L2B on 7th October..
       #Post#: 34267--------------------------------------------------
       Re: The evolution of JME
   DIR By: Dom2a
       Date: August 15, 2012, 3:03 pm
       ---------------------------------------------------------
       Fantastic job. Really nice looking motor.  :smilewide:
       Dom
       #Post#: 34295--------------------------------------------------
       Re: The evolution of JME
   DIR By: goinnowherefast
       Date: August 16, 2012, 6:38 am
       ---------------------------------------------------------
       "There were 2 number plates on the back because the one on the
       offside was hiding a hole the size of my fist. I'm not sure how
       to address this. Suggestions please? I've seen aluminium mesh
       sheets which I could secure on the inside with liquid metal and
       once set build up with filler?""
       For my money I would re-make the rear panel, you should be able
       to drill the rivets and get it out without major ball ache, its
       mostly flat and only ally so I dont think it would be too
       hard... IIRC the rear piece on these is not part of the side
       wing...
       #Post#: 34300--------------------------------------------------
       Re: The evolution of JME
   DIR By: daveedwins
       Date: August 16, 2012, 7:53 am
       ---------------------------------------------------------
       i'd fit the number plate to the side with the hole and take the
       other one off ;D
       #Post#: 34303--------------------------------------------------
       Re: The evolution of JME
   DIR By: Adam R
       Date: August 16, 2012, 8:14 am
       ---------------------------------------------------------
       --- Quote from: goinnowherefast link ---
       >
       > "There were 2 number plates on the back because the one on the
       offside was hiding a hole the size of my fist. I'm not sure how
       to address this. Suggestions please? I've seen aluminium mesh
       sheets which I could secure on the inside with liquid metal and
       once set build up with filler?""
       >
       > For my money I would re-make the rear panel, you should be
       able to drill the rivets and get it out without major ball ache,
       its mostly flat and only ally so I dont think it would be too
       hard... IIRC the rear piece on these is not part of the side
       wing...
       >
       --- End Quote ---
       Correct, You can buy them from paddocks i think, rear quater
       panel, drill out rivets and spot welds and pop rivet back in or
       peen rivet if your fussy.
       #Post#: 34307--------------------------------------------------
       Re: The evolution of JME
   DIR By: ChrisJ
       Date: August 16, 2012, 11:20 am
       ---------------------------------------------------------
       Ah. I wasn't aware you could do this. I'll take a look. Perfect
       timing as repaint is yet to commence. Thanks for the tip.
       :smile1
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