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       #Post#: 30285--------------------------------------------------
       Metal Spraying vs Hot Dip Galvanising
   DIR By: ChrisJ
       Date: July 9, 2012, 4:52 am
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       I spoke to a local galvaniser (who is currently out of business
       following a fire) who actually recommended metal spraying for
       refreshing the galvanised cappings on a LR rather than hot
       dipping.
       What does everyone think? Is this a cheaper option?
       Cheers,
       Chris
       #Post#: 30323--------------------------------------------------
       Re: Metal Spraying vs Hot Dip Galvanising
   DIR By: bob86
       Date: July 9, 2012, 12:44 pm
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       Depends if you want it to look like new or not rust. Spraying
       doesnt give the same finish as dipping.
       #Post#: 30370--------------------------------------------------
       Re: Metal Spraying vs Hot Dip Galvanising
   DIR By: ChrisJ
       Date: July 9, 2012, 4:52 pm
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       Not rust was the primary concern  :)
       Since posting I read something about spray coating being porous?
       #Post#: 30376--------------------------------------------------
       Re: Metal Spraying vs Hot Dip Galvanising
   DIR By: espacekiller
       Date: July 9, 2012, 5:33 pm
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       Personally i would go for the hot dipping for something like
       cappings, I think for thin sheet stuff like a bulkhead spraying
       has the advantage that there is no risk it will buckle or
       distort.
       If you dont like the bright look of newly galvanised stuff I
       found that the rust killer sold by machine mart does a good job
       of making it dull, just give it a light wipe over, i think it is
       the Phosphoric acid that does it?
       #Post#: 30501--------------------------------------------------
       Re: Metal Spraying vs Hot Dip Galvanising
   DIR By: Goose
       Date: July 11, 2012, 2:46 am
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       Spraying gives a very course matt white finish, like this:
       [IMG]
  HTML http://i654.photobucket.com/albums/uu264/Goose76UK/KWD%20Rebuild/IMG_2121.jpg[/img]
       [IMG]
  HTML http://i654.photobucket.com/albums/uu264/Goose76UK/KWD%20Rebuild/IMG_2120.jpg[/img]
       I had my bulkhead and front panel hot zinc sprayed, as I was
       worried about them distorting when dipped.  They come out really
       well, but the finish is very matt and I would imagine porous. I
       painted my bulkhead and front panel in anti rust epoxy based
       paint to seal them up proper before the DBG went on.
       I wouldn't get the tub cappings zinc sprayed, It would look all
       wrong and you'd probably have to paint them after anyway.
       #Post#: 30510--------------------------------------------------
       Re: Metal Spraying vs Hot Dip Galvanising
   DIR By: GlenAnderson
       Date: July 11, 2012, 5:36 am
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       What Goose says ^^^. With bells on.
       Hot spraying is a good, tough coating that will last well even
       if unpainted, but it is a flat coarse matt finish. I did my
       bulkhead and front panel about a decade ago now, after which I
       etch primed and sprayed with several coats of DBG. Then lots of
       waxoyl, applied with the bulkhead upside down as well as right
       way up. No signs of any problems, and hopefully won't have any
       for years more to come.
       If you're going to paint something, or it's thin section and
       distortion could be an issue, then hot metal spray it first, but
       if you're doing stuff like cappings, screen frame etc., which
       were galv from the factory, then get them redone in galv.
       The shiny silver dulls down really quickly if you just leave it
       exposed to the elements.
       Got this lot redone last year for £90, which was the minimum
       charge - I could have got more than twice as much done for the
       same money if I'd had more time to sort stuff out beforehand.
       [img]
  HTML http://i623.photobucket.com/albums/tt313/glenanderson/IMG_0262.jpg?t=1324916959[/img]
       Glen.
       #Post#: 30517--------------------------------------------------
       Re: Metal Spraying vs Hot Dip Galvanising
   DIR By: ChrisJ
       Date: July 11, 2012, 8:13 am
       ---------------------------------------------------------
       Thanks all. And great to see the pictures. The spray finish is
       not what I'm looking for. Clearly looks are more important to me
       than I first thought.
       Need to find another galvaniser near me now.
       Thanks again.
       #Post#: 30523--------------------------------------------------
       Re: Metal Spraying vs Hot Dip Galvanising
   DIR By: stuey
       Date: July 11, 2012, 9:16 am
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       Galvanizing is the shit :smile1
       And as seen as we seem to be having a twelve-arife moment here
       are my efforts:
       For the princely sum of £60 I got these done:
       [IMG]
  HTML http://i131.photobucket.com/albums/p309/stumgoo/Elvis/Rebuild/IMG_0257.jpg[/img]
       [shitty television infomercial]But wait there's more[/shitty
       television infomercial]
       [IMG]
  HTML http://i131.photobucket.com/albums/p309/stumgoo/Elvis/Rebuild/IMG_0256.jpg[/img]
       Should be able to find one near you on this website here:
  HTML http://www.galvanizing.org.uk/galvanizing_plants/introduction
  HTML http://www.galvanizing.org.uk/galvanizing_plants/introduction
       #Post#: 30544--------------------------------------------------
       Re: Metal Spraying vs Hot Dip Galvanising
   DIR By: ChrisJ
       Date: July 11, 2012, 1:55 pm
       ---------------------------------------------------------
       Thanks for the link. I'm trying someone in Sittingbourne.
       Hopefully the job is not too small for an industrial setup.
       #Post#: 30608--------------------------------------------------
       Re: Metal Spraying vs Hot Dip Galvanising
   DIR By: GlenAnderson
       Date: July 11, 2012, 6:25 pm
       ---------------------------------------------------------
       --- Quote from: ChrisJ link ---
       >
       > Thanks for the link. I'm trying someone in Sittingbourne.
       Hopefully the job is not too small for an industrial setup.
       >
       --- End Quote ---
       Medway Galvanising? They're the people I use. Very good in my
       experience.
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