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       #Post#: 16933--------------------------------------------------
       Running in
   DIR By: The Bouncin Brewer
       Date: March 25, 2012, 10:03 am
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       As the title suggests - what do folk think about running in a
       rebuilt engine?
       Moons ago I had a recon engine fitted to a decrepit Mk1 Fester
       and was advised by the guy who fitted it to run the engine in
       and I have childhood memories of over taking folk with 'Please
       pass - Running in' signs in the windows.
       It's not something that you seem to hear much about these days
       and was wondering if it was necessary? The main reason for the
       ask is I'll be doing the engine rebuild on Tubs in about 2 weeks
       time when I have some holiday but will also be doing a shit load
       of trailer work at about that time too - an 88, a 109 and a
       Focus all being shunted varying distances round Cumbria.
       Peoples views/experience/thoughts will be much appreciated.
       #Post#: 17007--------------------------------------------------
       Re: Running in
   DIR By: Dave
       Date: March 25, 2012, 3:47 pm
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       It's a good idea to run in a rebuilt engine. I did it years ago
       when I rebuilt the engine in my 1976 Cavalier. I fitted a rev
       counter to help so I knew that I wasn't over-revving it. I can't
       remember what I set my limit to but I torqued the head down
       after 500 miles and then progressively allowed the revs up. I
       also changed the oil and filter after that first 500 miles.
       It's something that you don't see anymore because modern motors
       don't require it when new.
       #Post#: 17053--------------------------------------------------
       Re: Running in
   DIR By: Doug_T
       Date: March 26, 2012, 5:11 am
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       When I did the bottom end on my 109 I was advised to "take it a
       little bit easier than normal" but also to ensure the engine was
       subjected to a wide range of speeds and load situations.  I also
       stayed away from the overdrive for a couple of hundred miles as
       well.  When I did the bottom end on the boingy (which has
       exactly the same engine as Tubs) then I just drove as normal
       afterwards, with a couple of long motorway trips at 55-60 mph.
       However these were both "bottom end refreshers" (ooer) in situ,
       and not proper "take it all apart and measure things" efforts as
       I wasn't planning on holding on to either engine for much
       longer; if they were proper expensive rebuilds then I think my
       attitude would have been slightly different.
       #Post#: 17058--------------------------------------------------
       Re: Running in
   DIR By: Goose
       Date: March 26, 2012, 5:37 am
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       You could call Turners or ACR and ask for their advice. I'm sure
       they'd be willing to advise you on the best running in scheme!
       With KWD's engine I took it fairly easy for the first hundred or
       so miles and then progressively started to work the engine
       harder over the next 400 or so, until I got bored.
       #Post#: 17066--------------------------------------------------
       Re: Running in
   DIR By: The Bouncin Brewer
       Date: March 26, 2012, 7:25 am
       ---------------------------------------------------------
       --- Quote from: Doug_T link ---
       >
       > However these were both "bottom end refreshers" (ooer) in
       situ, and not proper "take it all apart and measure things"
       --- End Quote ---
       Which is what I'm actually doing - rebuild is a bit of a posh
       way of describing it - top end is getting a valve regrind and
       not a lot else.
       Hadn't though about calling the professionals and asking their
       advice :eek: :haha:
       So I'll get the rebuild done asap and then, for the good of the
       engine, be forced to just tootle around for a couple of hundred
       miles, enjoying the scenery and not revving the tits off the old
       girl in readiness for the trailer towing abuse......
       #Post#: 17073--------------------------------------------------
       Re: Running in
   DIR By: Doug_T
       Date: March 26, 2012, 8:00 am
       ---------------------------------------------------------
       --- Quote from: The Bouncin Brewer link ---
       >
       > So I'll get the rebuild done asap and then, for the good of
       the engine, be forced to just tootle around for a couple of
       hundred miles, enjoying the scenery and not revving the tits off
       the old girl in readiness for the trailer towing abuse......
       >
       --- End Quote ---
       Likewise though, don't be afraid to give it some "work".  You
       don't want to be grandadding (sorry!) it everywhere barely above
       tickover, that will not help the rings to bed in.  On your first
       start up after refreshing it, don't leave it idling for ages -
       make sure it's not leaking and take it for a drive.
       A few other things:  When you hone the bores don't forget to
       cover the crank with something and watch out for the
       under-piston oil jets, also if you've got a couple of 7.50's
       available stick them on the front (if you don't have a ramp).
       It's a bit tight under there when you're dropping the sump and
       the big ends to push the pistons out through the top, when you
       put the con-rod bolts back in make sure they are seated properly
       before tightening them up (it is possible to get it a bit wrong
       and drag a burr down which then prevents proper tightening and
       I'm sure you can guess what comes next!).
       #Post#: 17095--------------------------------------------------
       Re: Running in
   DIR By: The Bouncin Brewer
       Date: March 26, 2012, 9:35 am
       ---------------------------------------------------------
       Thanks for the advice Doug.
       Scare the hell out of me why don't you - swarf, burrs and
       generally buggering up potential! What I have I got to worry
       about?  :thumbs:
       #Post#: 17199--------------------------------------------------
       Re: Running in
   DIR By: The_Resurrection
       Date: March 27, 2012, 3:33 am
       ---------------------------------------------------------
       On mine I pottered about with it around town for a few hundred
       then used it a bit more harshly but no high rpm, and now (1.5k
       after rebuild) I am using it normally but avoiding long periods
       at high rpm. Though that will be changing in the next few
       hundred miles.
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