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       #Post#: 1226--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: Cavi Mike Date: September 9, 2014, 4:38 am
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       The back of the car has been pretty lopsided since the last
       couple events I hit and I've been getting some good crunching
       noises so finally decided to get underneath and asses the
       damage. Honestly, not as bad as I was expecting - this is the
       only spot ripped out. Drivers side rear, accessible through the
       trunk. I snagged some tubing and am gonna try to get to it this
       weekend.
       [img]
  HTML http://cavimike.com/328Cisubframe02.JPG[/img]
       [img]
  HTML http://cavimike.com/328Cisubframe03.JPG[/img]
       [img]
  HTML http://cavimike.com/328Cisubframe04.JPG[/img]
       [img]
  HTML http://cavimike.com/328Cisubframe05.JPG[/img]
       #Post#: 1228--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: audioscience10 Date: September 9, 2014, 6:11 am
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       ouch! that's why they make the precut weld in reinforcement
       plates though, because newer cars aren't made to last more that
       5 years.
       #Post#: 1231--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: Cavi Mike Date: September 9, 2014, 12:59 pm
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       Those weld-in plates are just as temporary - that's why I didn't
       waste my time with them in the first place. This is what happens
       after those reinforcement plates are put in - the cracks just
       show up somewhere else.
  HTML https://www.youtube.com/watch?v=hvyfSpHpx6A&feature=youtu.be&t=5m28s
  HTML https://www.youtube.com/watch?v=hvyfSpHpx6A&feature=youtu.be&t=5m28s
       The only permanent solution to this is to tie it all into the
       shock towers with cross bracing. Mason Engineering makes
       "bolt-in" kits for it but I'm gonna do mine a bit differently so
       I don't need to use different hardware for the subframe. Coming
       from the top also means it doesn't matter if the factory sheet
       metal is f*cked before you get to it.
  HTML http://www.masonengineering.net/Subpages/E46.htm
  HTML http://www.masonengineering.net/images/E46rearX.jpg
  HTML http://www.masonengineering.net/images/E46Rearsubframesupport.jpg
       #Post#: 1253--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: Cavi Mike Date: September 15, 2014, 4:50 am
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       Finally tore into it today. Honestly was kinda sketched out over
       cutting into the trunk but turned out to be so simple that I
       felt stupid.
       The brackets that the subframe bolts to are welded between two
       pieces of sheet metal that are beneath these two holes.
       [img]
  HTML http://cavimike.com/328Cisubframe06.JPG[/img]
       You can see part of it if you peek down in there.
       [img]
  HTML http://cavimike.com/328Cisubframe07.JPG[/img]
       Peeled back one layer of sheet metal - Well, it was welded to
       them.
       [img]
  HTML http://cavimike.com/328Cisubframe08.JPG[/img]
       This is the other side. See the difference? lol
       [img]
  HTML http://cavimike.com/328Cisubframe09.JPG[/img]
       Peeled back second layer to get to the top of the bracket. You
       can see the last layer all shredded that's the underside of the
       car.
       [img]
  HTML http://cavimike.com/328Cisubframe10.JPG[/img]
       To push the subframe back into position I just lowered the car
       down onto the mounting point. I had to bounce on the back of the
       car a little bit to get it pushed all the way back.
       [img]
  HTML http://cavimike.com/328Cisubframe11.JPG[/img]
       I was a little too high in this pic. I jacked the car up
       underneath the tire until it was sitting where I wanted it.
       [img]
  HTML http://cavimike.com/328Cisubframe12.JPG[/img]
       Started to cut up some pieces but I can't do too much here at
       home, all I have is a sawzall and a couple die grinders, I don't
       even have a bench vise, so I focused on the important piece.
       [img]
  HTML http://cavimike.com/328Cisubframe13.JPG[/img]
       No more crunching. Now the subframe is tied directly to the
       frame rail and shock tower. It's not going anywhere.
       [img]
  HTML http://cavimike.com/328Cisubframe14.JPG[/img]
       I'll try to finish up the rest of the cross bracing at the shop
       this week but honestly, this single piece is prolly all I need.
       I ran out of gas welding this up anyways.
       #Post#: 1254--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: derrty 30 Date: September 15, 2014, 6:36 am
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       That should hold much better now!
       #Post#: 1270--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: tungm Date: September 16, 2014, 7:37 am
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       good fitment on that tube grinding!
       #Post#: 1274--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: Cavi Mike Date: September 16, 2014, 2:29 pm
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       Considering this was my "bench" I don't think it came out too
       bad.
       [img]
  HTML http://cavimike.com/328Cisubframe15.JPG[/img]
       #Post#: 1277--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: derrty 30 Date: September 16, 2014, 10:52 pm
       ---------------------------------------------------------
       nice bench! lol
       #Post#: 1282--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: Cavi Mike Date: September 17, 2014, 4:09 am
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       It's no tubing notcher but it did the trick.
       [img]
  HTML http://cavimike.com/328Cisubframe16.JPG[/img]
       Like a glove.
       [img]
  HTML http://cavimike.com/328Cisubframe17.JPG[/img]
       This one was much easier to make with proper tools.
       [img]
  HTML http://cavimike.com/328Cisubframe19.JPG[/img]
       I've never done this before so I'm guessing to make the split
       cross bar, I make it in one piece and cut it in half at the
       location and angle that the other cross bar is, then notch it?
       [img]
  HTML http://cavimike.com/328Cisubframe20.JPG[/img]
       #Post#: 1283--------------------------------------------------
       Re: I can taste the tears of a thousand BMW owners...
       By: tungm Date: September 17, 2014, 7:36 pm
       ---------------------------------------------------------
       i usually just make two completely separate pieces and just eye
       ball it to make em straight. Not sure if that's the best way.
       ???
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