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       #Post#: 6015--------------------------------------------------
       Rust Removal
       By: nessprojects Date: June 6, 2015, 3:46 pm
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       Part1.
       Most of you have probbibly done some copper plating at home or
       even school but did you know that you can remove rust using the
       same process by using items that you possibly already have at
       home.
       I decided that i wanted to re-build my 350W Hawt but it was
       covered in rust and several layers of paint and i just wanted a
       cheap way to remove all this crud.....This is when i found out
       about Electrolysis rust removal and decided to show a few
       pictures of a brake drum from a 1980s escort van that was used
       to try and show a before and after on the same workpeice (Just
       for you guys).
       How do i do it then......
       1. get yourself a plastic tub that is larger than the item you
       wish to de-rust.
       2. Find some sacrificial steel or iron (Rebar in each corner is
       a good way to go).
       3. Get a car battery charger or and DC low voltage supply (about
       2-6 Amps will do).
       4. Buy / Beg / Borrow some soda crystals or super washing soda
       (Rock salt or even table salt will work at a push).
       #Post#: 6016--------------------------------------------------
       Re: Rust Removal
       By: nessprojects Date: June 6, 2015, 3:47 pm
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       Part2.
       Fill your tub with fresh water and fit the sacrificial steel and
       conect the + (Red) of the battery charger to this steel.(it
       needs to be line of sight for the rust to be removed).
       hang your workpeice in the water and connect the - (Black)
       teminal to this.
       At this point i usually switch the charger on but there should
       be no current draw just yet.....Add a little soda or salt and
       stir....keep doing this until the amps are 2-3 amps and you
       should be good to go. (The lower the amps the longer it takes).
       Leave it to cook in the soup for as long as you can (It will
       never eat pure steel or iron....only rust), 24hrs would ensure
       all rust has gone and turned into a black oxide.....remove item
       and wire brush while it is still wet and see the pure steel come
       back to life.(It removed several layers of paint on my turbine
       hub too !!).
       Dont forget to oil or paint the item almost straight away as
       even a few minutes will see rust forming again.
       Go find those old rusty tools or turbine parts and give it a
       go.....You wont regret the outcome.
       #Post#: 6017--------------------------------------------------
       Re: Rust Removal
       By: sut Date: June 6, 2015, 5:35 pm
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       Cool!  I used this way 1 time and it worked ok but I didn't know
       what I was  doing.  I like the part where you kept adding soda
       till you brought up the amps! Next time I will give that a try!
       Also do this in a well ventilated area  I think it produces
       hydrogen gas which is flammable! Nice job NP thx.
       #Post#: 6018--------------------------------------------------
       Re: Rust Removal
       By: nessprojects Date: June 6, 2015, 8:55 pm
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       @sut
       Yes you are correct about doing this process in a ventilated
       area......I thought I had covered the main process but ended up
       not covering the health and safety side of things......Thanks.
       I also understand that all the waste from this (water / sodium
       carbonate and iron) is safe to be given to your garden but then
       again I am not a chemical wizard.
       #Post#: 6020--------------------------------------------------
       Re: Rust Removal
       By: lynx wind Date: June 7, 2015, 10:19 am
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       Wow!  This is a great tip.  I definitely will try this.  I hate
       removing rust with a wire brush and sanding.
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