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       #Post#: 2161--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: sut
       Date: April 8, 2014, 7:41 am
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       @LW how would you know if the wing sucked in on the flatter
       sides you would never see it and when it stopped it would be
       back to it's original shape ! I still think you can get away
       with out any formers per say the top wing tip could be the top
       former and the bottom one could just be the fiberglass  used to
       cover the rotor . when I covered my rotor with fiberglass I have
       the wings in place above the rotor, I apply the resin then push
       the blade down into it so its in the resin . You would have to
       have something just to make sure it goes to the right spot and
       is aligned perfectly but that could just be a former that's 1/8
       inch or less   Just thinking how to make it lighter and still be
       strong
       #Post#: 2164--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: sut
       Date: April 8, 2014, 8:25 am
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       Another thought on this new one are you going to use the same
       type of rotor made out of 1 piece of plywood or make it a 3
       section, Its hard to find a 28" piece that's flat, little alone
       a 36" piece unless you glue up your own like @CG did .
       #Post#: 2241--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: sut
       Date: April 14, 2014, 8:06 am
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       Good morning to all that enjoy seeing great wind !!!!   I have a
       question I have been watching my windmill just a spinning and
       watching the amps and volts go up and down it starts charging my
       battery at 7.50 v  ac and is putting in .01 amps dc , at 10 v ac
       its charging at .20 amps dc  from the # can you tell me how
       efficient my alternator is working or do you need the rpm of
       windmill to tell that (which I do not know ) the battery was
       sitting about at 12.58 v  Just curious.
       #Post#: 2249--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: lynx wind
       Date: April 14, 2014, 11:21 am
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       @SUT,
       That sound perfect.  Except you must have a really poor wind
       location.  Those numbers sound more reasonable for 9-12 mph
       wind.  Clear air is important.  Straight line wind and as little
       turbulence as possible.  But I would say you have proved the
       design and your alternator.
       #Post#: 2252--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: sut
       Date: April 14, 2014, 3:05 pm
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       @ LW The reason I was asking is because of how uneven my stator
       and my magnets are, they are  good 1/8 plus away on one side
       (just curious )  I know it works because it charges my battery.
       @CG you should of had it out in all of this wind  (scaredy cat
       )  LOL
       #Post#: 2254--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: sut
       Date: April 14, 2014, 5:33 pm
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       My bearing tube is straight, I used a wooden plug to hold it
       straight in the coupling (1 on each end )  but when I pored my
       stator that's where I made  the mistake . I really like this
       setup! and it works as designed, its all poor judgment on my end
       that caused troubles (as usual ) My next one will be a lot
       better
       #Post#: 2257--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: lynx wind
       Date: April 14, 2014, 6:13 pm
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       Sometimes I adjust the rotor up higher off the stator to lower
       voltage.  If you want to get to 12 volts with a little higher
       rpm this is a simple way to adjust voltage.  If you want cutin
       at lower rpm you adjust the rotor and magnets down close.  If
       your stator is misaligned with a single phase alt, some of the
       coils will be producing less voltage than the others, but it is
       additive so it doesn't cause a lot of problem with vibration.
       There are three other ways to adjust voltage
       1.  thicker magnets
       2.  more turns on the coils
       3.  higher rpm
       Another way to adjust voltage that requires making a new alt is
       adding more coils and magnets.  This increases the sine wave
       frequency and is the most effective way to increase voltage with
       a given rpm.
       If your stator isn't flat, there isn't much you can do except
       wait for more wind.
       #Post#: 2265--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: sut
       Date: April 15, 2014, 10:58 am
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       I found out when I made mine I was getting a lot of wobble from
       the wood rotor,  originally i had the bolt that the rotor spins
       on going through the rotor and magnet plate . So what I did was
       make the hole in the rotor (plywood) a 1 1/2 hole so the bolt
       that holds the magnet plate never touches the rotor its just in
       the magnet plate .
       #Post#: 2394--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: sut
       Date: April 23, 2014, 6:35 pm
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       You have to look for a shop that sell steel , or talk to your
       local machine shop,  If I am not mistaken I think they may be
       for sale here soon but don't hold me to that .
       #Post#: 2429--------------------------------------------------
       Re: Seagull DIY Discussion
   DIR By: lynx wind
       Date: April 25, 2014, 3:09 pm
       ---------------------------------------------------------
       Screw them together and sand to a line on a sanding machine that
       will hold parts square.  I have a little Ryobi combo sander that
       makes quick work of this.
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