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       #Post#: 2480--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: happygolucky Date: April 29, 2014, 12:45 pm
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       i understand..i would probably make more than one  vawt too...i
       like perfection an efficiency..
       #Post#: 2481--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: nessprojects Date: April 29, 2014, 2:33 pm
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       I agree with lynx on the serpentine stators,
       only tried 1 serpentine coil and it turned out to be very
       difficult to shape and fit in the allotted space, It ended up
       getting unwound and made into separate coils...Much easier.
       #Post#: 2488--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: lynx wind Date: April 30, 2014, 12:38 pm
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       Here's the layout for the rotor arms and the steel disks.  I am
       working on getting bids for parts.  It's time to start cutting
       plywood and painting.  These part dimensions wont change.
       Target date for having all the components ready for testing is
       late May.  I still need to draw the blade tips and a template
       for the 12 blade formers.
       No idea on final price for the kit.  Still waiting for a few
       more prices.
       #Post#: 2489--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: lynx wind Date: April 30, 2014, 1:40 pm
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       Here is the blade former that will align with the holes in the
       rotor arm and blade tips.  Once aligned it can be screwed to the
       rotor and tips.  Then the spars slide through rotor and SUT
       blades slide on, blade tip bolted.
       SUT, can you cut one of these and verify the fit.  If it's loose
       or too tight, let me know.  I always tell people to cut right
       through the middle of the cut line, so that is our reference
       point.
       #Post#: 2494--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: sut Date: April 30, 2014, 6:03 pm
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       @ LW I just made one out of 5/8 I had to trim to fit tightly, so
       if anything its just a little to big in length I don't have any
       of your lines left at TE & LE But it is not bad I always make
       them to big and then sand away to fit . I can also adjust my
       measurements on blade when I cut them.But again its a sand a
       little and try, sand a little then try. After I get 1 made that
       fits nicely I use that as a guide for all the rest,  glue
       together 2 with spray glue to hold them together then I sand
       them disk sander at 1 time .
       #Post#: 2499--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: lynx wind Date: May 1, 2014, 7:09 am
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       @SUT
       I will adjust the drawing a bit.  I can imagine what you had to
       do in order to get it inside the aluminum from your description.
       What is the overall chord length when the former is inside?
       #Post#: 2500--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: sut Date: May 1, 2014, 7:15 am
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       @ LW  6 5/8 chord
       #Post#: 2505--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: lynx wind Date: May 1, 2014, 8:53 am
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       @SUT
       Just to clarify.  What is the overall Chord length of the
       Aluminum when it's on the plywood former?
       #Post#: 2506--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: sut Date: May 1, 2014, 2:40 pm
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       @LW  6  5/8  measured from TE  to LE    that was the wing I bent
       up at the restaurant!  if you want I can make it bigger just let
       me know
       This is a picture of it in wing
  HTML http://smg.photobucket.com/user/sujsti/library/aluminum%20wings/Wing%20former
       #Post#: 2508--------------------------------------------------
       Re: 175 Watt Seagull DIY Kit
       By: lynx wind Date: May 1, 2014, 4:25 pm
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       Perfect!  I will trim the drawing slightly so it doesn't require
       as much trimming.
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