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#Post#: 205--------------------------------------------------
preparation of melamine-methanal resin
DIR By: Michel
Date: May 21, 2012, 12:46 am
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apparatus: methanal solution, 40% bench NaOH solution,
melamine, dilute HCl, universal indicator paper, water bath,
thermometer.
Method
Measure 12cm3 methanal solution into a boiling tube. Add bench
NaOH solution drop by drop until it is just alkaline. The
universal indicator paper should turn dark green.
Stir the solution, add 4g melamine. Inside a fume chamber, heat
the mixture to 80'C on a water bath. Stir continuously until a
syrup is produced.
Add dilute HCl in drops until the reaction mixture becomes just
acidic. The universal indicator should turn to buff color. Pour
out the mixture on to a tin lid and heat to 160'C in an oven.
The syrup forms a gel first, and then forms a brittle resin as
polymerization and cross-linking proceeds. The brittle resin is
crushed to produce pellets for moulding
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