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       #Post#: 2126--------------------------------------------------
       Is it worth porting an otherwise standard engine?
       By: Tristan Date: January 19, 2015, 6:28 pm
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       Here's the deal , the G/F has a 1990 mk2 8v that she adores ,
       lots of family history etc and has it since 1996 . After a layup
       of 3 years or so , I re-commisioned it , lots of tidying , vac
       hoses etc.
       Now , despite running ok , it's in need of a freshen up .
       Definitely needs valve stem seals , and realistically rings too
       . My question is.... are there any gains to be made to an 8v PB
       , with no mads at all (and none allowed either!) ? As in , must
       keep stock quiet exhaust system , standard valves and cam , no
       high compression pistons , no tubular mani etc. , and must keep
       original head and block , and stock crank.
       I'll get away with a slight overbore , and as it happens I have
       new KS 0.5 or 1.0mm 8v pistons going spare (need to check
       which!) , and I have told her about "blue-printing" , telling
       her it's just making the best of the standard parts.
       I was thinking of a slight head skim , advisable anyways no
       doubt , and gain a wee bit of compression ,   back cutting the
       valves and a bit of tidying around the seats and throats , and
       just cleaning up the ports and inlet mani .
       Or is that a waste on a stock engine? I don't mind putting in
       effort for small reward . Or is there anything else worth doing?
       Any gains to be had in the exhaust manifold? or in the OE
       airbox? I could probably get away with taking a kilo off the
       flywheel too ?  the car gets used for commuting in the summer
       months so has to stay traffic friendly.
       all advice gratefully received.
       #Post#: 2127--------------------------------------------------
       Re: Is it worth porting an otherwise standard engine?
       By: Jon Olds Date: January 20, 2015, 1:31 am
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       Price up the parts before jumping in and rebuilding the engine.
       eg
       rebore £80, head gasket bolts be bearings gaskets cambelt kit
       £200 etc
       There are no cheap engine  rebuilds
       I have a fully modified JMR 8v big valve (40.5) head and
       matching inlet and cast ported ex manifold spare ATM. This would
       be fantastic on an otherwise std engine. It would look bog std
       from the outside
       You would have to come to me to see it. I'm not jumping through
       any hoops to get rid, as I have  half an idea to supercharge an
       8v
       pm me if interested
       Jon
       #Post#: 2128--------------------------------------------------
       Re: Is it worth porting an otherwise standard engine?
       By: chrismc Date: January 20, 2015, 2:55 am
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       I remember back in the day I had my PB 'chipped' by Geoff
       Everett (RIP) @ AmD in Bicester. It only gained around 5bhp peak
       however it drove so much better- no lag/hesitancy on/off the
       throttle which some PB's were absolutely terrible for. Took it
       to the naughty side of 120bhp too.
       I'm not sure if the likes of superchips or similar still do mk2
       stuff but it really helped mine....
       I eventually went 2L with BVH as it got smokey- bores glazed.
       Work was done by Al @ Autotechnik (sadly defunct) in Totton.
       IIRC he ported & matched the stock manifolds. Certainly any help
       you can give on the exhaust side should help it rev a bit more
       cleanly.
       Definitely Id recommend the flywheel lightening. Don't be shy.
       It didn't ever make mine a pain in traffic etc...
       If also consider getting the injectors cleaned/checked if they
       have plenty of miles on them.
       With the airbox you can always smooth out any internal ribs.
       There is an oval plastic plate in the front that holds the stock
       snorkel which can be removed. More induction noise under load-
       but I always thought this sounded pleasant!!
       #Post#: 2129--------------------------------------------------
       Re: Is it worth porting an otherwise standard engine?
       By: Tristan Date: January 20, 2015, 7:23 am
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       I know its not the cheapest way, but it's her pride and joy, she
       she makes the call. And She has said a vehement No to stuff like
       that head, Jon. Sadly.... I think she likes the fact the car
       will keep the head and block it came with. It was a struggle to
       get her to agree to mk3 top amounts and G60 brakes!
       #Post#: 2130--------------------------------------------------
       Re: Is it worth porting an otherwise standard engine?
       By: Jon Olds Date: January 20, 2015, 7:53 am
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       ok.
       Don't see the logic, but let us know how you get on
       Jon
       #Post#: 2131--------------------------------------------------
       Re: Is it worth porting an otherwise standard engine?
       By: Tristan Date: January 20, 2015, 9:32 am
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       Surely you can appreciate that woman and logic are two forces
       that shall never mix.
       #Post#: 2132--------------------------------------------------
       Re: Is it worth porting an otherwise standard engine?
       By: Jon Olds Date: January 20, 2015, 2:24 pm
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       :D
       #Post#: 2138--------------------------------------------------
       Re: Is it worth porting an otherwise standard engine?
       By: jrgibb Date: January 26, 2015, 8:36 am
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       Hi Jon I may be interested in that head if Tristan can't
       persuade his better half to see the error of her ways ;-) , when
       I've finished the cabrio I've still got the original 1.8 DX
       block so am thinking about building another engine and getting a
       tin top mk1 - if you're in no rush when mine's on the road I can
       maybe take you up on that offer and when I pop down to see Jason
       come and see you and your car? Jason (cabrio 2 litre cross flow,
       45's)
       #Post#: 2139--------------------------------------------------
       Re: Is it worth porting an otherwise standard engine?
       By: Jon Olds Date: January 26, 2015, 3:02 pm
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       Always welcome, but we talk and work (and drink tea) in my
       garage. I travel quite a lot, often at short notice, so its hard
       to book ahead.
       Croft easter Monday light abf ed mk1 on slicks? (Sprinting)
       Jon
       #Post#: 2140--------------------------------------------------
       Re: Is it worth porting an otherwise standard engine?
       By: jrgibb Date: January 27, 2015, 1:43 am
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       Ok Jon thaks, I'll drop you a line nearer the time. J
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