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#Post#: 4--------------------------------------------------
Air Conditioning Systems
DIR By: Master Tech
Date: June 29, 2019, 10:08 pm
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In order to be able to diagnose or repair any Air Conditioning
system, first we must go over how it operates. Over the course
of this topic we will elaborate on how the basic A/C system
works, Components and operation, different variations of A/C
systems (including Orifice Tube & TXV designs)
The theory behind Refrigerant operation - how it changes state,
vapor to liquid and back to vapor to create cooling.
Air Conditioning systems operate on the principal of heat and
cooling. Without dragging this topic on extensively, we'll keep
it a bit more simple. The Compressor is used to create a high
pressure side of the system, drawing in low pressure refrigerant
vapor, compressing it to a working pressure of about 150-175psi,
depending on conditions and other considerations, as the vapor
passes through the compressor the molecules compress creating
heat. Hot, high pressure refrigerant vapor then flows to the
Condenser, which mounts in front of the Radiator. An electric
fan is activated drawing cool air past the Condenser, which
causes the Refrigerant to Condense, changing it's state from a
high press vapor, to a high press liquid. Liquid exiting the
condenser flows to the systems restriction which, is either a
TXV or Orifice Tube design, causes a reaction when a high
pressure is forced through an orifice. Passing through the
orifice creates the low pressure, while the Refrigerant boils at
this time. Low Pressure Liquid travels to the Evaporator within
the vehicles HVAC plenum (Air box within the dash) As it passes
through the Evaporator it changes state once again back to a
vapor due to warm/hot air within the plenum and vehicle interior
crossing the Evaporator fins.
Since it is critical to not have any liquid refrigerant entering
the compressor, due to the concept that liquid cannot be
compressed, damage to the compressor will occur. In an Orifice
tube system any remaining liquid is stored in the Accumulator
and vaporized over time. The Accumulator also contains the
system desiccant which is critical to keep moisture out of the
system, moisture causes freezing within the cool temperatures of
the Evaporator. TXV's will not be discussed in this topic as it
adds much complexity to the most basic A/C system. If questions
regarding a TXV system appear it will be discussed as needed.
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