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       #Post#: 7409--------------------------------------------------
       Re: Bédélia - stub axles on a larger axle
       By: Tinworm Date: August 17, 2022, 6:08 am
       ---------------------------------------------------------
       On Jim Tanner's recommendation, because my axle is going to have
       some unusual forces on it (with its sliding pillar and steering
       all on one point), I have up-rated my axle to a 40mm CDS tube,
       but that creates its own problems for how I am going to fix my
       Gemini stub axles in it. I may solve it all just by fitting a
       shaft collar (plug welded to the stub axle's spigot), then
       butt-weld straight to the side of the tube, as the collar with
       the 25mm inside diameter has an outside diameter of 40mm.
       In the meantime, however, Gemini has been waiting an inordinate
       amount of time for their machinist supplier to deliver their
       stub axles, so I will have to concentrate on other things,
       myself.[img][/img]
       #Post#: 7410--------------------------------------------------
       Re: Bédélia - sliding pillar support structure at the nose
       By: Tinworm Date: August 17, 2022, 6:16 am
       ---------------------------------------------------------
       Last few days I have been crushing and drilling tube to make the
       support structure for my sliding pillar steering centre. It is
       now pretty solid.
       It all looks very agricultural, but then, so did the inspiration
       car at the nose. Looking forward to this thing looking like
       something nice to look at.[img][/img]
       #Post#: 7414--------------------------------------------------
       Re: Bédélia
       By: Tinworm Date: August 17, 2022, 8:44 am
       ---------------------------------------------------------
       Note to self. You can get a split collar with a 17mm ID and an
       OD of 36. Weld this on the right hand side of the spigot,
       inserted inside the axle, with the 25/40 collar welded to the
       outside of the tube!
       If Gemini are unable to get a supply, get someone to turn a
       thread on to some 17mm stock (if it exists?) and weld a couple
       of 17/36 collars on and insert both (spaced out) inside  the
       tube and cross bolt, as on original car.
       #Post#: 7418--------------------------------------------------
       Re: Bédélia
       By: Jimr1999 Date: August 17, 2022, 9:59 am
       ---------------------------------------------------------
       Looking like a plan coming together there Pete. :-)
       It wont be long until you have wheels on it. I found things
       easier in the cluttered garage I have when it rolled around.
       #Post#: 7419--------------------------------------------------
       Re: Bédélia
       By: jim Date: August 17, 2022, 10:07 am
       ---------------------------------------------------------
       Pete, would these be of any use. They are currently 20mmx71mm
       stub and 22 o/do shoulder.
       I can turn them down to 17.
       M12 thread.
       #Post#: 7420--------------------------------------------------
       Re: Bédélia
       By: Tinworm Date: August 17, 2022, 11:14 am
       ---------------------------------------------------------
       [quote author=jim link=topic=883.msg7419#msg7419
       date=1660748861]
       Pete, would these be of any use. They are currently 20mmx71mm
       stub and 22 o/do shoulder.
       I can turn them down to 17.
       M12 thread.
       [/quote]
       Oh mate, that could be superb! Thanks for the suggestion. The
       distance from the start of the shoulder to the end looks short.
       It might take some working out. (like, how much shoulder I need?
       etc)
       The question is, if I welded a 17/36 collar on to the end and
       then welded that into the end of the tube, would it be strong
       enough? I'd have to do some really good welding (not my usual
       pigeon-sh*t).
       How does this look (see scribble)?[img][/img]
       #Post#: 7421--------------------------------------------------
       Re: Bédélia
       By: Tinworm Date: August 17, 2022, 11:19 am
       ---------------------------------------------------------
       [quote author=Jimr1999 link=topic=883.msg7418#msg7418
       date=1660748384]
       Looking like a plan coming together there Pete. :-)
       It wont be long until you have wheels on it. I found things
       easier in the cluttered garage I have when it rolled around.
       [/quote]
       Cheers Jimr1999
       I can't wait for it to start looking like a car instead of a
       bridge.
       #Post#: 7422--------------------------------------------------
       Re: Bédélia
       By: jim Date: August 17, 2022, 11:54 pm
       ---------------------------------------------------------
       Hi Pete, I can turn a collar that is a press fit on the stub and
       weld it both sides. It will just need to be welded
       to your tube. I can also test it on my pit bike wheels to make
       sure it's all good.
       #Post#: 7424--------------------------------------------------
       Re: Bédélia
       By: Tinworm Date: August 18, 2022, 2:38 am
       ---------------------------------------------------------
       [quote author=jim link=topic=883.msg7422#msg7422
       date=1660798486]
       Hi Pete, I can turn a collar that is a press fit on the stub and
       weld it both sides. It will just need to be welded
       to your tube. I can also test it on my pit bike wheels to make
       sure it's all good.
       [/quote]
       That would be absolutely amazing, Jim. Thanks very much!
       #Post#: 7459--------------------------------------------------
       Re: Bédélia - nose sliding pillar suspension structure done
       By: Tinworm Date: August 19, 2022, 6:24 pm
       ---------------------------------------------------------
       sliding pillar tubes finished[img][/img]
       Next I am making my axle mount box, to which the axle gets
       bolted (with the sliding collars as the main bearings)
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