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       #Post#: 6103--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: David F-R Date: March 20, 2022, 5:08 pm
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       'A gentle reminder that we aim to be inclusive and welcoming.'
       Thank you Stefan. I've got the message.
       I will be inclusive and welcoming, and supportive in any way I
       can, whilst remembering the quote from our building guide -
       'CycleKarts are compact, lightweight, sports machines, styled to
       resemble pre-war racing cars.
       They are home made by their drivers for the pursuit of classic
       motoring sporting
       excitement. They are not built to be serious race machines or
       show cars but purely for the
       personal satisfaction and fun of driving a machine you've built
       yourself.'
       I'd even do a bit of welding for someone but I draw the line at
       buying the tube, cutting it to length and angle and welding it.
       I'm also working on a design with an all wood chassis and a
       plywood/softwood monocoque body screwed and glued to the chassis
       - 'Look Mum - no welding'. The front axle is still an issue -
       still working out how to make one without welding or
       'engineering' skills.
       #Post#: 6105--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: Adrian Date: March 21, 2022, 8:18 am
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       Do have a read of the Build guide. You will find lots of info in
       there.
       :>)
       #Post#: 6112--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: RhysN Date: March 22, 2022, 2:55 am
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       Soapboxes are a great source of raw material for your cyclekart.
       Stefan, I think you have the words at each end of this
       transposed :)
       #Post#: 6113--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: TheGiantTribble Date: March 22, 2022, 4:02 am
       ---------------------------------------------------------
       Right now everyone has got off their soapbox's, back to the
       original question.
       For myself it would be nice to have available 'in house'
       Hubs, Axles, Wheels.
       #Post#: 6115--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: RhysN Date: March 22, 2022, 4:24 am
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       [quote author=TheGiantTribble link=topic=787.msg6113#msg6113
       date=1647939747]
       Right now everyone has got off their soapbox's, back to the
       original question.
       For myself it would be nice to have available 'in house'
       Hubs, Axles, Wheels.
       [/quote]
       I sort of agree. Sort of, because all of those are commercially
       available, USUALLY. If they were a "club merchandise" item how
       is that to be funded?
       If they are available from suppliers, then the club has no need
       to be involved? Just a listing on the "Where to get stuff" and I
       personally prefer to see multiple suppliers.
       Even springs (which would be the top of my list)  is not really
       a "one size fit's all".
       #Post#: 6116--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: David F-R Date: March 22, 2022, 4:30 am
       ---------------------------------------------------------
       [quote author=TheGiantTribble link=topic=787.msg6113#msg6113
       date=1647939747]
       Right now everyone has got off their soapbox's, back to the
       original question.
       [/quote]
       Sorry about that Bill.
       #Post#: 6121--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: synthpunk Date: March 22, 2022, 7:14 pm
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       [quote author=David F-R link=topic=787.msg6103#msg6103
       date=1647814117
       I'm also working on a design with an all wood chassis and a
       plywood/softwood monocoque body screwed and glued to the chassis
       - 'Look Mum - no welding'. The front axle is still an issue -
       still working out how to make one without welding or
       'engineering' skills.
       [/quote]
       Yay wood!
       That basically describes my riley build. I bought my welded
       front axle from Gemini, because it’s available… But I’d also say
       mine is unibody rather than monocoque because the chassis rails
       are incorporated into the overall structure. Ive been working
       along the lines of a ‘no critical joints’ philosophy, where
       there are no single points of failure (as there might be on a
       true monocoque, say if a corner split..) so everything is built
       of torsion boxes, bonded to other torsion boxes, which all goes
       into making one big, curvy, hopefully strong, 3D, car shaped
       object. I filled the void spaces in the torsion boxes with
       closed cell fireproof expanding foam, mostly for stopping water
       ingress and subsequent rot, but also because why not?
       Maybe we should start a new thread on wooden CKs, and various
       design strategies…. I know if I built my Riley again with the
       benefit of hindsight it would basically be the same but with a
       couple of major refinements. And involve more jigs. And less
       fibreglass. And maybe more marine ply. I dunno if they’d make it
       much faster, safer of long lived but they’d make life easier…
       #Post#: 6122--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: synthpunk Date: March 22, 2022, 7:22 pm
       ---------------------------------------------------------
       A club pdf on wooden chassis with maybe a couple different print
       out able patterns to stick to sheets of 8X4 6mm ply would
       probably be an even more democratic chassis… laser cut it if you
       can, or print it on multiple sheets of A4, stick it to the ply
       and then jigsaw and router it like I did. If you can use a
       router then making a master pattern simplifies everything
       considerably…
       #Post#: 6135--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: Andy_B Date: March 24, 2022, 5:14 am
       ---------------------------------------------------------
       Right then chaps - Lets get this back on track (thanks Bill for
       also trying to get this back to the original train of thought)
       It was pretty simple - with nearly 300 people on this forum we
       currently only have a regular (10 -14) people who attend events
       for whatever reason. As a club has been formed we don't want to
       spend countless hours defining, discussing and planning events
       for the whole year if the club is not going to encourage new
       folks from all walks of life to join in, this is simply not
       sustainable. This was supposed to be a simple exercise to gage
       an interest from people who may not comment regularly on the
       forum and see what people feel they may require to be able join
       in or start their build.
       For those who don't currently have a cyclekart that is "track
       worthy" but are building etc, I guarantee you will spend a whole
       season working out how and why it doesn't drive that great and
       all the things you want to change so you are happy - not to
       mention the ever evolving styling and upgrades that you only do
       and know once you are using it, so buying some components is not
       a big deal, the only thing it does in my opinion is ensure that
       some of the structural elements of these "home built" machines
       are up to the actual job, as they do take a beating and need to
       be safe or this whole hobby has issues.
       So, positive comments please, these are all just ideas at the
       moment and may never happen and remember it is part of something
       much bigger, not just about slapping some cash down at all.
       Also, for those who have not attended an event or seen these in
       person, try and visit one of the events this year, see them in
       action and see if it's right for you!!! a lot of people have
       come along and some have decided its not for them, but they
       still wish to own or build one, two very different outlooks on
       the hobby.
       Cheers Andy
       #Post#: 6136--------------------------------------------------
       Re: New Chassis & Components for Production - Please registe
       r interest
       By: David F-R Date: March 24, 2022, 6:01 am
       ---------------------------------------------------------
       Fair comment.
       However, 'For those who don't currently have a cyclekart that is
       "track worthy" but are building etc, I guarantee you will spend
       a whole season working out how and why it doesn't drive that
       great and all the things you want to change so you are happy -
       not to mention the ever evolving styling and upgrades that you
       only do and know once you are using it' - for me, personally,
       that is the fun and challenge of being involved in cks (and no,
       it doesn't suit everyone).
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