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       #Post#: 834--------------------------------------------------
       Re: Bugatti Type 37 Build - tail fibreglass
       By: StefanN Date: June 13, 2019, 3:21 am
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       I laid up 3 layers of fibreglass on the polystyrene buck having
       covered the polystyrene with PVA and ali foil which did a good
       job of protecting it from the polyester resin.  It’s now set,
       trimmed and ready to be attached permanently to the rest of the
       tail.  Filler and sanding will start when the rain stops.
       #Post#: 835--------------------------------------------------
       Re: Bugatti Type 37 Build
       By: chrisenamels Date: June 13, 2019, 3:34 am
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       If you mix up 3 parts of gelcoat to one part of laminating
       resin, you'll get a glazing resin, which will mean you've got a
       smoother finish to start with.
       You'll need to abrade the moulding to give the glaze a key, it's
       normally applied when the laminating resin has just gelled.
       #Post#: 836--------------------------------------------------
       Re: Bugatti Type 37 Build
       By: Slack Alice Date: June 13, 2019, 5:08 am
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       Looks good Stefan...I’ve been considering how to make the
       radiator cowling for the GN.
       Seems like a lot of work! Have I really got to make a wooden
       replica and take moulds off etc?
       Meanwhile, chassis works continue....!
       #Post#: 842--------------------------------------------------
       Re: Bugatti Type 37 Build
       By: RhysN Date: June 13, 2019, 9:49 am
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       I use a much smaller bubble foam than Stefan used, .
       No Slack Alice you do not have to take moulds. The grilles I
       have made have been foam, and the 2 or 3 layers of close weave
       fabric, not CSM. A light sand, then skim coat of filler has been
       more than adequate before paint.
       If you are doing it with wood, why even put a layer of glass on
       top? Use it smoothed off and painted. Some of the pattern maker
       type timbers (obechi, poplar etc) are very easy to work as you
       don't have grain to cope with near as much as "soft wood".
       #Post#: 943--------------------------------------------------
       Re: Bugatti Type 37 Build - CVT question
       By: StefanN Date: June 30, 2019, 3:26 pm
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       Life's been busy for a couple of weeks so have made limited
       progress on the CK.  Now of course, it's a mad rush to get ready
       for Stretton.   I'm stuck on how to make my radiator so it'll
       just be the wooden buck bolted onto the front.
       Need to: fit the tail to the main body, cut various air and
       clearance holes, paint lots of bits, finish and fit the new
       exhaust, sort an idle problem, change the throttle cable, change
       a few nuts to nylocs and finish some jobs on the trailer.  Marek
       is fed up with sanding but has nearly finished the steering
       wheel.
       So a CVT question.   How wide is the bronze idle bush on your
       CVT?  Mines about 10mm and sometimes partially slides into the
       outer section of pulley leaving only about 5mm in the gap.  This
       should be enough still but I don't understand why it isn't
       wider.
       #Post#: 946--------------------------------------------------
       Re: Bugatti Type 37 Build
       By: RhysN Date: July 1, 2019, 12:17 am
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       What make is the CVT Stefan? With both varieties I have here I
       can't see how the bush can slide into the outer section as the
       black bit with ribs on the outside takes all the space.
       #Post#: 947--------------------------------------------------
       Re: Bugatti Type 37 Build
       By: StefanN Date: July 1, 2019, 1:46 am
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       It’s a Comet Torque-A Verter TAV2 30.
       The keyed and lobed part has two flat sections that key with the
       outermost metal cone/disc.  It also has a chamfer/taper on the
       other end.   What I’ve not checked is whether it has to slot
       into anything on the outer pulley disc.
       #Post#: 948--------------------------------------------------
       Re: Bugatti Type 37 Build
       By: RhysN Date: July 1, 2019, 2:52 am
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       First up, ignore my previous. I have just checked, and yes it
       does slide under the outer cone, but only when it's closed, ie
       when the belt will be at the "high speed" mode. The sleeve is
       just there as something for the belt to run on at idle mode.
       The keyed and lobed part flats should match the hole in the
       outer cone which is not a round hole, has matching flats for the
       other part.
       #Post#: 951--------------------------------------------------
       Re: Bugatti Type 37 Build
       By: Slack Alice Date: July 1, 2019, 12:05 pm
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       Hi Stefan...my sleeve measures 1/2 inch.
       #Post#: 960--------------------------------------------------
       Re: Bugatti Type 37 Build - exhaust
       By: StefanN Date: July 2, 2019, 12:25 pm
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       Installed my exhaust today and pushed on with the myriad little
       jobs that need finishing.
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