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       #Post#: 3229--------------------------------------------------
       Stihl 038
       By: Cut4fun Date: July 7, 2011, 12:20 pm
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       I know nothing about the 038 series of saws. If I recall there
       was the 038  038 super and 038 magnum. Do the tanks all
       interchange?
       Just trying to help a guy out in the back ground.  Now my
       question do they all use the same tanks?  Plastic or metal?
       #Post#: 3238--------------------------------------------------
       Re: Stihl 038
       By: Old Iron Logging Date: July 7, 2011, 6:33 pm
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       If they were like the 028 they started with metal tanks on early
       038.
       #Post#: 3239--------------------------------------------------
       Re: Stihl 038
       By: Al Smith Date: July 7, 2011, 9:00 pm
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       Ask away,what do you want to know . The lower handle /tank is
       different .The AV's used a die cast handle ,the Mags thermal
       plastic .I can't speak on the supers as I've only ever seen a
       few and never worked on one .They will interchange though . The
       plastic deal will take more abuse than the die cast aluminum .
       On that though be carefull to use the correct screws .The
       plastic handle uses something that looks like a woodscew .If you
       use too long of a screw it will punch right through the oil tank
       from vibration .Go to the dealer ,swallow your pride and buy
       the right ones for a buck or two a pop .It's a lot more simple
       than splitting a cases and welding up a leaky tank .Traveled
       that road ,didn't like it .
       FWIW to the gear heads this is one model you can really make
       boogie if you have the know how .It's my favorite of all Stihls
       next to the 020/200T . They are tough too .I have a mag that
       spent 20 extremely hard years in service for a tree service
       company and being about 2/3 worn out it can still get-er-done in
       grand style .
       #Post#: 3242--------------------------------------------------
       Re: Stihl 038
       By: Chainsawrepair Date: July 7, 2011, 9:22 pm
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       Still havent figured out which 038. Guy says it is a 038 and
       tank started leaking around a JB patch job after 10 or so years.
       He ground the JB off and found some pretty good holes he said. I
       still dont know if metal or plastic tank. I told him how I would
       patch it.
       He said he didnt want to spend $150 for a new tank, which I dont
       blame him.  Trying to figure out what he needs and then could
       look for a used one too if the patch dont work.
       Thanks for info guys.
       #Post#: 3243--------------------------------------------------
       Re: Stihl 038
       By: Al Smith Date: July 8, 2011, 5:58 am
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       Those holes in the tank most likely were caused by too long of
       screws being used on the forward part of the handle .
       The replacement handle which contains the gas tank in the
       assembley is over 200 bucks new and will fetch half that on flea
       bay . Probabley a decent 038 mag  might fetch 225 maybe 250 so
       that's a lotta green to be laying out for repairs .
       This one model that might for some reason have cases you can't
       even find the numbers for on the IPL .I've got one set that
       appears to have screw mounts for points .Where that came from I
       have no idea .
       Some people have slotted out 038 mag cylinders and refitted them
       to 038 av cases .I suppose it can be done but I always
       questioned if the cylinder could walk around after a period of
       time and avoided the practice .
       On this saw in question ,were it I ,I believe I'd find a good
       set of cases and go from there .Like I said I welded up a set
       and it seems to be holding but the diecast alloy Stihl uses is
       not the easiest to weld .J-B cold weld will work but not
       indefinately .
       #Post#: 3247--------------------------------------------------
       Re: Stihl 038
       By: Al Smith Date: July 9, 2011, 8:23 am
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       Say I just did a fly by on flea bay and they list a bunch of
       cases .Some say 038,some say super but I saw no mags with the
       exception of a few parts saws .
       There must be half a dozen listed by Bryce S ,AKA "cheap
       chainsaw parts " .If a guy were to PM him with the part numbers
       off the damaged case he'd make sure you get the right ones .
       For about 50 bucks more or less you'd stand a better chance than
       knocking one apart and welding the cases .
       I might add there are 3 or 4 different air filter covers but I
       believe it' all to do with the screws on the filter they connect
       to  .I can dig into that a little further if that becomes a
       question as I think I have 3 examples on varius saws .
       #Post#: 85593--------------------------------------------------
       Re: Stihl 038
       By: Chainsawrepair Date: September 23, 2019, 11:47 am
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       Stihl 038. OK now I see the problem why it wont run. 😋
       #Post#: 85625--------------------------------------------------
       Re: Stihl 038
       By: Al Smith Date: September 29, 2019, 7:48 am
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       It looks like it swallowed something it could not digest ,like a
       bolt .
       #Post#: 85627--------------------------------------------------
       Re: Stihl 038
       By: Chainsawrepair Date: September 29, 2019, 4:01 pm
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       [quote author=Al Smith link=topic=370.msg85625#msg85625
       date=1569761312]
       It looks like it swallowed something it could not digest ,like a
       bolt .
       [/quote]
       I was hoping to find out what happened. But was told leave it as
       is for now.
       Like to open it up for a look inside.
       #Post#: 85630--------------------------------------------------
       Re: Stihl 038
       By: Al Smith Date: September 30, 2019, 9:00 am
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       They're pretty tough .I have a mag I replaced the piston in some
       time ago for trimmer bud .It had literally  grenaded the piston
       .Didn't hurt the cylinder .He got another 8 or so years out of
       it before he gave it to me .
       I think the mag,mag II was the more popular of that series. As
       such plenty of used parts .The AV or the Super you don't see as
       many these days .
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