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       #Post#: 3020--------------------------------------------------
       Clutch cover center plate
       By: Philip Pino Date: July 26, 2015, 6:34 pm
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       On my trip to Moab, UT during the July 4 holiday, this happened:
       [img]
  HTML https://lh3.googleusercontent.com/-jivT8nbCUwQ/VbQJCsTAZjI/AAAAAAAAAEs/pXCA9-ZJpis/s640-Ic42/IMG_0547_2.JPG[img][/img]/img]
       I had gone down several times on a trail with a lot of sand.
       After about 50 yards of riding, after the last get off, I heard
       a pop and felt something strike my right foot.  I looked over
       and saw a round object rolling off into the bushes beside the
       trail.  I then looked down to my foot and saw my clutch staring
       at me.  The only reason I can come up with for the plate blowing
       out is an excess amount of crank case pressure when there is too
       much oil in the crankcase vent tubes.  Maybe you have to wait a
       minute or two after picking up your bike, to let enough of the
       oil to drain back down into the crankcase.  After one get off I
       did let the bike lay on its side for a few minutes, while I
       caught my breath.  The sand was draining my energy.  Oh, and
       helping my buddy pick up his loaded down 1190 R during the same
       stretch of sand.
       If this happens to you, be sure to find the rubber ring/gasket
       which holds the plate to the clutch cover or you are screwed.  I
       used gas and q-tips from my camping gear to clean up the cover
       and rubber gasket before reinstalling the plate.
       I haven't contacted KTM, but my local KTM dealers have never
       encountered this.  I believe this is a designed
       pressure-blow-off or relief when there is excess crankcase
       pressure.  I encountered a similar feature with my '89 Yamaha
       FZR 600 when I over filled the crankcase with oil.  There were
       tabs on the valve cover gasket that would blow open with
       excessive pressure.  I suppose this feature is to prevent the
       pressure from causing more serious engine damage.
       Also, a word of caution when using the stick-on case/engine
       guards.  Make sure they only attach to the plate and not the
       clutch cover itself.  Also, give yourself a few minutes of rest
       after picking up your bike, especially if you let the bike lay
       for a while.
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